
Steam jet&immersion ultra-high temperature sterilization equipment
UHT ultra-high temperature sterilized milk has a long shelf life and is suitable for trans-regional transportation and storage, but it has great damage to the active substances in milk. With the increasing demand of consumers for the taste and nutritional value of fresh milk (the content of active substances in milk), ESL extended shelf life low-temperature fresh milk, which is between pasteurized milk and UHT ultra-high temperature sterilized milk, has been popular with consumers since its launch.
What is ESL milk?
ESL milk (Extended Shelf Life Milk), namely pasteurized milk with extended shelf life, is a high-quality fresh milk with high nutritional value. ESL milk not only has the fresh taste of pasteurized milk, but also has a lower number of bacteria than pasteurized milk, so its shelf life is longer than that of pasteurized milk. The apparent color, fragrance, taste and the retention of internal nutrients are very close to traditional pasteurized milk, so it is called "new generation pasteurized milk". At the same time, ESL milk overcomes the defects in taste and texture of UHT milk, including oxidized stale taste, separation of cream and fat, formation of gel or precipitation, etc. The shelf life of ESL dairy products is generally set between pasteurized milk and UHT milk, and its shelf life is at least 15 days and up to 45 days under cold storage conditions.
Direct or indirect?
Direct heating UHT
Heating method: steam injection or immersion
Features: instantaneous heating and cooling
Advantages: small chemical change of products
Adverse effect: slightly higher operating costs
Indirect heating
Heating method: tubular or plate heat exchanger
Features: slow heating and cooling
Adverse effect: slightly higher product chemistry
Direct UHT-treatment
Direct heating UHT treatment
► Direct heating and cooling reduce product chemical changes
► Low nutrition loss
► Quality of high-end products
► Two heating methods:
− Steam injection
− Steam infusion
► Suitable for white milk to high viscosity ice cream
► Capacity from 2000 – 30000 l/h
Typical sterilization process
► 1. Low-temperature products (INF low-temperature fresh milk):
143-158 ℃ sterilization → 0.09S insulation → flash → 65 ℃ homogenization → 1-4 ℃ discharge
► 2. Normal temperature products (cream, coconut milk):
135-142 ℃ sterilization → 4/6S insulation → flash → 82 ℃ homogenization → 10-25 ℃ discharge
► 2. Heat sensitive products (oatmeal):
115-140 ℃ sterilization → 5/10/15/30/60S insulation → flash → 85 ℃ → 60-70 ℃ discharge
Product performance comparison: take the sterilization temperature of 143 ℃ as an example, because the steam temperature in the tank is less than 144 ℃ during heating, the heating time of the immersion UHT is shorter; Injection steam direct-injection UHT partial materials are as high as 165 ℃, and the heating time is a little longer. The superheat degree and heating time of the materials are lower than that of the direct-injection type, so the immersion type has less damage to the nutrient composition and flavor of the materials.
Cost comparison:
The cost of Infusion steam immersion UHT is also higher than that of injection steam direct injection UHT due to the need to configure heating chamber, relevant pipe valves, centrifugal pump, jacket cooling system, etc
Steam injection +Steam infusion
Steam injection+steam immersion
Spray sterilization and immersion sterilization can be integrated into one system, and the production selection is more flexible. The production process can be easily switched through the adapter plate to adapt to different heat treatment requirements
Sterile homogenizer
General homogenization pressure of sterile homogenizer
It is 60MPa and needs to be equipped with sterile cooling water system
Principle of sterile water system:
By sterilizing pure water at high temperature, and then cooling
After-supply sterile homogenizer
Summary:
1. Direct heating UHT: Due to the rapid temperature rise of materials and steam directly mixed, and the rapid temperature drop of flash after heat preservation, the heating time of dairy products is greatly shortened, and the loss of active nutrients and flavor is very small, almost comparable to pasteurized milk;
2. The ultra-high temperature method improves the sterilization efficiency and greatly extends the shelf life, which is beneficial to the dairy enterprises to expand the sales radius and increase the market share;
3. Direct heating UHT is not only used for low-temperature fresh milk, but also for high heat-sensitive products. Some products can not accept long-term heating of traditional sterilizer, so direct heating UHT can be used;
4. Compared with immersion and injection, fusion has advantages in preserving the nutrition and flavor of the product, but the cost is higher. Customers need to consider the choice comprehensively.
2/28, 2023

Production workshop of Beyond Machinery
Beyond Machinery has large-scale and technologically advanced production workshops. Advanced processing equipment allows Beyond Machinery to produce high-quality processing line equipment. These workshops mainly include blanking workshop, canning workshop, finishing workshop, sterilization workshop, large-scale equipment comprehensive workshop, conveying equipment workshop, mainframe workshop, fruit processing workshop, electrical workshop, electric control workshop and warehouse.
Blanking workshop
Equipment: bending machine, shearing machine, profile library, coil library, screen opener, turret punch, 2 laser cutting machines, automatic tubesheet welding machine.
All the plate accessories are not landed, and the material is realized with one material and one code to achieve the traceability management of the material.
The sheet stock is sufficient to ensure the delivery on time.
Han's laser cutting machine: high precision, fast cutting speed. The plate is less heated, reducing the molecular structure changes caused by the heat treatment of the plate, improving the product quality, and the utilization rate of the plate can reach more than 85% in cost control. The cutting thickness is 1-30mm, the cutting speed is 50m/min-0.4m/min, the cutting thickness of stainless steel is 1-25mm, and the cutting speed is 50m/min-0.5m/min.
Laser tube-sheet integrated cutting machine: easy to operate: it can achieve efficient and accurate curved surface cutting, automatic deviation correction function, and find the pipe center.
HH-GFL TIG welding system: It is mainly used for girth welding of pipe and flange butt joint, with beautiful welding and high efficiency.
Can-making workshop
Equipment: 2 spinning machines, 3 large automatic welding equipment, flaw detection room, sandblasting room, 4 automatic polishing machines.
Horizontal automatic welding equipment, longitudinal automatic welding equipment, horizontal circumferential automatic welding equipment:
Welding process: plasma arc welding (PAW)+argon arc welding (TIG), with high welding efficiency, can realize one-sided welding and two-sided forming, and obtain beautiful weld. The welding speed is fast, and the time of plasma arc welding is 4-5 times shorter than that of manual argon arc welding.
Plasma welding can directly penetrate 8mm steel plate, reduce the number of welding passes and further improve the weld quality.
Finishing workshop
Equipment: lathe, gantry milling, vertical machining center, CNC lathe, grinder, etc
Key points: Okuma four-axis CNC gantry milling imported from Japan: high machining accuracy, the minimum four-axis mechanical accuracy can reach 0.005M, and the cutting speed can reach 4000mm/min.
Vertical machining center: the emulsified head is integrally carved without welding.
Sterilization workshop
This workshop can debug and verify the sterilizer, and guide and explain the equipment during on-site production.
Warehouse
Sufficient spare parts, especially imported components and parts, solve the problem of long procurement cycle and timely service, and protect new projects and customers' after-sales service at any time.
Consumables management: replace the old with the new. The old standard reduces the consumption from 3.1% to 1.9%.
(Price of consumables/percentage of stock-in output value)
ERP materials are pushed in advance, and the material controller directly delivers them to the operation site.
Large equipment comprehensive workshop
The height along the entrance of the plant is 22m, the lifting height is 19m, and the lifting weight is 36+10T
Large evaporators and tanks are assembled in this workshop to ensure the construction period.
Workshop B: conveyor, mainframe, fruit processing
The core host equipment is prepared in batches.
The welded structural parts of the frame are manufactured in advance, which releases the stress of the equipment and further improves the product quality.
The laboratory has all experimental conditions such as pure water, steam, clean steam, ice water, etc. It plans to build various process experimental equipment and provide customers with various process verification for free.
Workshop A: electrician group
It can provide personalized non-standard design and show customers the manufacturing standard of our electric control cabinet on the wall.
You can show the display brand to the customer, open the door of the electric cabinet to show the customer the line installation, etc. The working surface is not allowed to have a wire head. In order to achieve high-quality and direct after-sales service for customers, the after-sales service will not be affected by suppliers.
Beyond electric control room
Except for high-voltage power distribution, this part is independently designed and completed by Beyond
Each of the seven workshops has its own power consumption statistics (meter reading system), which can form a report of output value and power consumption.
The air conditioning system is controlled by the outdoor temperature (no power supply at 15-25 ℃)
The working mode and visiting mode of the lighting system are controlled in different areas and time in the whole plant.
2/28, 2023

Enterprise culture and academic exchange of BEYOND Machinery
Let employees realize their dreams, create value for customers, be respected by peers, and lead the development of the industry.
Adhering to the enterprise values of "integrity, hard work, innovation and efficiency" and taking quality, innovation and service as the core of the enterprise's growth and development, BEYOND has accumulated excellent industry reputation in the industry, and won a number of qualifications and honors inside and outside the industry. Key certificates display: Shanghai BEYOND, Jiangsu BEYOND high-tech enterprises, specialized and special new certificates, the Academy of Agricultural Sciences, the Ministry of Education medal, the Board of Directors of the School of Food, Jiangnan University, the Board of Directors of the College of Biotechnology, etc.
Employee growth stage
The development of enterprises has gone through different periods, and the transformation and promotion of employees' thinking has also gone through different stages. At BEYOND, we can summarize the above three stages:
1. Superimposing management thinking from technical thinking
2. From point thinking to systematic thinking
3. From management thinking to business thinking
These photos also reflect the various processes of employee activities, learning, training and growth of BEYOND Development.
Academic exchange
BEYOND has actively carried out technical exchange and scientific research project cooperation with universities and industry associations, and has cooperated with Jiangnan University, China Agricultural University, Chinese Academy of Agricultural Sciences, Yangzhou University, Hefei University of Technology, Xuzhou Institute of Engineering, Jinan Fruit Research Institute, etc. for many times.
It also has close exchanges with various industry associations: China Beverage Industry Association, China Dairy Industry Association, China Pharmaceutical Equipment Association, China Fermentation Industry Association, etc., so that the company's product R&D direction and technology application ability can maintain competitive advantage and forward-looking in the industry.
Cooperative partner
Since its establishment in 2005, BEYOND has created value for more than 1500 customers. Customers are all around us in various food fields, and they have made remarkable achievements in their respective fields.
2/15, 2023

Development history of BEYOND Mechanical Intelligence Center
In 2005, Shanghai BEYOND Machinery Co., Ltd. was registered and established. In 2010, the output value exceeded 100 million (taking shape).
In 2015, BEYOND moved into Jinshan Factory, and the company entered a period of steady development. (Milestone of self-built factory development)
During the first ten years, we completed the Xiajin Dairy - 300T/D liquid dairy production line, the export of Africa - 35T/H citrus processing production line, and undertook the largest jujube extraction line in China, the largest full-automatic Pu'er tea beverage production line in China, the first full-automatic betel nut pre-processing production line in China and other high-quality projects.
In 2016, the output value exceeded 200 million yuan.
In 2018, the output value exceeded 300 million. (Become a leading enterprise in the domestic pretreatment industry)
In 2019, Jiangsu BEYOND Machinery Co., Ltd. was officially put into production (a sound hardware foundation laid an important milestone for the next development)
From 2020 to 2021, the performance exceeded 400 million yuan,
In 2022, Benyu Intelligent was founded and BEYOND powder equipment was founded.
(The automation level has reached a new level, enriched the core powder host equipment of BEYOND, and the industrial scope has been further extended.
With the unremitting efforts of many BEYOND people, BEYOND Machinery has grown from scratch and from weak to strong. Always maintain a strong character. In the face of difficulties, we should jointly undertake, create and work together to move forward!
BEYOND Intelligent
Benyu Intelligent is composed of the industry's top senior expert team. It is committed to the intelligent, digital and other engineering design and technical services of the food industry. It has presided over the design of various engineering projects of well-known enterprises such as Yili, Mengniu, Guangming, Danone, Junlebao, and has rich experience in design and construction.
Project process
BEYOND Machinery has a complete project management process. It has a strict implementation process from project signing, design, document distribution, production and manufacturing, delivery, installation and commissioning, acceptance and other links. The control of key points in each link effectively ensures the progress of the project, makes efficient decisions, and improves work efficiency and delivery rate.
2/15, 2023

BEYOND Machinery has been developing and working hard
BEYOND Machinery, founded in 2005, is a high-tech enterprise focusing on the field of health equipment, specializing in providing whole-line solutions such as fruit and vegetable juice, dairy beverage, comprehensive food, biological fermentation pharmacy, fine chemicals, etc.
Shanghai BEYOND&JIANGSU BEYOND, with 400 employees, has a total of 65000 ㎡ of modern professional factory buildings. From laser blanking to precision processing in all links, it has been equipped with top equipment at home and abroad, and its processing capacity has reached the leading level in China.
Through nearly 20 years of unremitting efforts, BEYOND Machinery has kept pace with the times, made great efforts to reform and become stronger, and constantly expanded, strengthened and strengthened the enterprise. It has integrated the cultural genes of "diligence", "goodness", "refinement" and "honesty" into its daily management, and formed a unique BEYOND culture. In practice, it has cultivated and created a talent team with strong professional ability and high comprehensive quality, which has laid a solid foundation for the company's new round of development.
Industrial coverage
Benyon can provide customers with multiple categories of products and services in the food industry. At present, the industry has covered "10 major categories and more than 40 sub-categories".
It includes dairy drinks, fruit and vegetable synthesis, leisure food, egg processing, bone soup, marinated meat, powder, biological fermentation, pharmaceutical projects, pet food, etc.
Industry linkage+service scope
1. Different professional teams in different industries. The sales center has five business divisions: dairy beverage business division, comprehensive food business division, fruit and vegetable comprehensive business division, fermentation pharmaceutical business division, foreign trade business division, etc.
2. A strong technical team. The technical center has more than 90 doctoral, postgraduate and undergraduate students. It has the ability and strength to provide customers with complete pre-sale, sales and after-sales services.
3. Industrial technology penetration, high-latitude industrial technology driving low-latitude industrial innovation.
Domestic sales network
In the past two decades, relying on "health series equipment and deep processing production line", we have deeply cultivated the Chinese food industry, established a product structure with complete categories that can meet the needs of different customers, and established a significant brand advantage. The key high-quality projects undertaken by BEYOND have spread across 31 provinces and autonomous regions in China. Explain the key projects according to customer types.
International sales network
BEYOND Machinery's pioneering pace of internationalization has unleashed tremendous energy. While deeply cultivating the domestic market in China, its products are exported to more than 100 countries, and three overseas offices have been set up in "Bangladesh, Ethiopia and Kenya".
Focus on building the international reputation and global competitiveness of brands, and stimulate the vitality of deepening transformation by participating in global market competition.
In the future, BEYOND will aim to become a world-class enterprise and strive to truly achieve the unlimited future of Chinese enterprises in the context of economic globalization.
2/15, 2023

Fermentation system, chemical tank and hot water tank of experimental sterilizer
Fermentation system
Sterilization in place, safe and reliable, without transmission leakage risk;
Various and reliable inoculation methods (standard flame inoculation port, differential pressure inoculation port and other forms are optional);
German Sartorius high-efficiency filter with stainless steel shell, with filtration accuracy of 0.01 μ m;
Online detection of PH, automatic addition of alkali or acid by two peristaltic pumps, imported PH electrode;
Online detection of DO, range 0-100% or 0-200%, imported DO electrode, optional speed and ventilation control;
The double-stirring system with quick disassembly can take into account both aerobic fermentation and anaerobic fermentation.
Chemical tank
Jacket heating, internal surface polishing, Ra ≤ 0.4 μ m. External surface polishing, Ra ≤ 0.8 μ m;
Structure: vertical type, upper flat cover, lower standard elliptical head;
Floor frame structure, saving space and convenient operation;
The thermal insulation material is chlorine-free rock wool;
Mixing device: top emulsification head;
Mixing speed: 2900rpm;
Level gauge: electrode;
Configuration: mirror lamp, digital thermometer.
Hot water tank
Internal surface polishing, Ra ≤ 0.4 μ m. External surface polishing, Ra ≤ 0.8 μ m;
Structure: vertical type, upper flat cover, lower standard elliptical head;
Floor frame structure, saving space and convenient operation;
Heating method: electric heating pipe heating;
Used for heating emulsification tank and heat preservation of fermentation tank;
Level gauge: floating ball;
Configuration: mirror lamp, digital thermometer.
1/16, 2023

Software and hardware system of experimental sterilizer
Experimental sterilizer -- full automatic operation system
It can realize automatic feeding and discharging, which is convenient to realize fully automatic production of the assembly line;
PLC+touch screen program control, stable and accurate;
Multiple formula programs are available;
Various sterilization processes can be realized:
Formula 1: 25 ℃ feeding → 65 ℃ homogenization → 95 ℃ sterilization (300s) → 42 ℃ discharging;
Formula 2: 25 ℃ feeding → 65 ℃ homogenization → 85~95 ℃/115 ℃/121 ℃/137 ℃ sterilization (5/10/15s) → 4~25 ℃ discharging;
Experimental sterilizer -- paperless recorder
The production process information can be automatically recorded, and can be output in various ways at any time to facilitate the traceability of historical records.
Micro homogenizer - there are many homogenizing pressures available
Homogeneous pressure can be selected according to material characteristics;
Homogenization pressure: 25mpa/40mpa/60mpa for selection;
Homogenizer has sterile and non-sterile options.
1/16, 2023

Equipment and heating mode of experimental sterilizer
Experimental sterilizer -- system configuration
Ice machine
Micro homogenizer
Injector (equipped with Injection)
Quick-release heat exchange system
Fully automatic operating system
Paperless recorder (optional)
Experimental sterilizer -- two heating modes
Direct heating UHT
Heating method: steam injection or immersion
Features: instantaneous heating and cooling
Advantages: the chemical change of the product is small, and the influence of flavor is small.
Indirect heating
Heating method: tubular heat exchanger features: mild heating and cooling advantages: low operating cost.
Experimental sterilizer: heat exchanger can be quickly disassembled
Quickly reduce or increase the heat exchange area to meet the requirements of different process temperatures;
Make maintenance and repair easier.
1/16, 2023

Experimental sterilization equipment unit
Importance of laboratory equipment, whole line scheme, scope of application, equipment introduction.
1. The importance of the laboratory
On September 24, 2022, the Food Safety Inspection Service (FSIS) of the United States Department of Agriculture issued a recall notice. Behrmann Meat and Processing Inc. was recalling about 87382 pounds of ready to eat products. Because no validation test was conducted before the mass production of the products, it was not found that Listeria monocytogenes exceeded the standard in time. B.M.P suffered huge losses because of this.
Small scale trial production conforms to the guiding direction of ISO9001 management system, and can effectively avoid the risks brought by various unknown factors; The significance of trial production is to discover unknown risks and improve product quality; Quality determines the inventory cycle of a product.
According to the latest statistics of China Food Forum, the growth rate of food laboratories in 2021 is 12% higher than that in 2020; The demand for experimental equipment has increased from 8562 sets in 2020 to 10437 sets, significantly higher than that in 2020.
2、
3. Experimental sterilizer -- wide range of materials
Acid drink (PH3-4.5)
Neutral drink (PH6.5-7)
Vegetable protein beverage
Animal proteins (pure milk and sweet milk)
Plant extracts
Juice
12/17, 2022

Food processing line equipment food processing machinery
BEYOND Machinery is a leading manufacturer, supplier and exporter of food processing line equipment. Food processing has never been a simple process. This is indeed one of the most critical and challenging tasks. Therefore, it is obvious that people in this industry will look for food processing line equipment from time to time. They look forward to working with reliable companies to obtain long-term supply. In this case, you may be looking for a reliable and reliable manufacturer of food processing line instruments, right? You can find many, but the best part is the most challenging part. This is because if you choose the wrong supplier, it will also affect your business. But you don't need to worry, because we are beside you. We are one of the best food processing line equipment suppliers dealing with domestic and international companies. We have established long-term contacts with these companies because they have built trust in our perfect service over the years. Our dedication and efforts to work, as well as perfectionism in our work, make us the best exporter of food processing equipment. Therefore, if you have been looking for partners, you should look at our equipment. We pay attention to details and deliver products on time. For more information, you can contact us at any time.
BEYOND Machinery is specialized in manufacturing food processing line equipment and producing food equipment and machines. Our food production line machines have been exported to many countries, from China to Egypt, Sudan, Kenya, India, the United States, Russia, Canada, Australia, Britain, Malaysia and Indonesia. Chinese manufacturers of food processing line equipment can customize food processing lines according to specifications.
China is the manufacturer of food processing production line equipment, and China's food processing plants and companies are the suppliers of food processing production equipment.
12/17, 2022

Conditions of continuous feeding and continuous discharging of evaporator
Influence of pre-heating
Feeding temperature. The temperature of the feed liquid before entering the evaporator is generally low, and the evaporation of the low-temperature feed is different from the completion of the feed at a temperature equal to or higher than the boiling point, regardless of the type of evaporator. The feed temperature is an important parameter in the design of the evaporator, in the production process, the temperature of the feed liquid entering the evaporator can be increased as much as possible to achieve high-temperature feed instead of low-temperature feed. If the material does not reach the boiling point temperature, there is a preheating section in the heat transfer area of the evaporator. Even so, the effect is not good and it is easy to cause scaling and coking faster, and it is difficult to achieve continuous discharge. This has been confirmed long time ago in the application of falling film evaporator. The low-temperature feed to the falling film evaporator is preheated step by step to the boiling point or above the boiling point before entering the evaporator for evaporation.
Heat transfer temperature difference should not be too large:
For continuous feeding and continuous discharging, the heat transfer temperature difference cannot be selected too large. The reason why the falling film evaporator can continuously feed and discharge materials is that its heat transfer temperature difference is relatively small, generally between 8-15°C, and the highest does not exceed 18°C. The falling film evaporator evaporates under negative pressure and low temperature, and its heating temperature mostly does not exceed 100°C. Its heat transfer temperature difference is the smallest among all evaporators, and its heat transfer area is also the largest among all evaporators based on same evaporation capacity. The movement and evaporation state of the feed liquid in the falling film evaporator are also completely different from other evaporator
Reasonable sections :
For falling film evaporators or forced circulation evaporators, separated sections can be performed according to calculations, separated sections can increase the surrounding wetting volume or flow rate, effective and reasonable sections can make evaporation reach an optimal state and make evaporation proceed quickly
Elevated boiling point:
The boiling point of some materials increases greatly during the evaporation process, and the heat transfer area is also greatly affected by the increase in boiling point, 1°C increase in boiling point can even double the evaporation area.
Selection of evaporator types:
When choosing an evaporator, you must know the characteristics of the material and its evaporation parameters, and choose the type of evaporator according to the characteristics of the material and evaporation parameters, especially the viscosity parameter. It is also necessary to use the method of doing experiments to analyze, and then confirm what kind of evaporator.
Concentration ratio range:
To realize the continuous feed and discharge of evaporator, the concentration ratio should not be large. No matter what kind of evaporator adopts single-effect evaporation and multi-effect evaporation, the effect is completely different. Multi-effect evaporation is easy to improve solid content, while single-effect evaporation is difficult. Single-effect falling film evaporator can continuously feed and discharge in the production of liquid milk, because its concentration ratio is small, liquid milk after concentration to improve the dry matter content is limited, its concentration ratio is about 1.173. However, if the discharge concentration of single-effect falling film evaporator is higher, it exceeds the concentration ratio range of continuous feed and continuous discharge, and it still cannot be continuous feed and continuous discharge. The concentration ratio of single-effect external circulation evaporator is generally about 7.5, so it is difficult to produce continuously. Falling film evaporator, especially the most commonly used three-effect falling film evaporator, also has concentration requirements, and its concentration ratio ranges from 2.67-3.91. For example, the concentration of date juice is generally required to be from about 8%-10% to 75%, which has not reached the production capacity in practical application. That is to say, to achieve the concentration of the production process is not allowed to rely on reflux, intermittent discharge, in fact, still can not reach the designed evaporation capacity. Generally, it is safer to use the process of fractional evaporation, or to take the method of small temperature difference and large evaporation area for evaporation, but in fact, it violates the scope of the concentration ratio of the evaporator, which is mainly related to the user and the design enterprise.
12/12, 2022

Mango juice processing plant
Mango juice is sweet and sour, rich in vitamins. It has good antioxidant function, can delay aging, improve immunity, clean liver, kidney and blood. It is a well deserved health care product. Mango juice is delicious and common in the market. But do you know how mango juice is sold in the market produced by the factory? What equipment is required?
Technology of mango juice production in factory
The large-scale production of mango juice requires mango juice processing machines. Mango juice processing plant is mainly composed of cleaning, air drying, beating, homogenizing, degassing, mixing, sterilization and filling equipment. The design concept of the production line is advanced and the degree of automation is high; The main equipment is made of high-quality stainless steel, fully meeting the hygienic requirements of food processing.
Mango juice processing step machine
1. Mango cleaning: Mango enters the water tank and is rolled, cleaned and transported under the action of high-pressure water flow and strong bubbles. The sediment washed from the mango surface sinks to the bottom.
2. Air drying of mango: natural air drying, large air volume, low fan noise, good drying effect, adjustable equipment speed, stable transmission and high efficiency;
3. Mango pulping: Mango pulping machine is an indispensable equipment for mango juice processing plants, which can realize automatic pit removal, slag discharge and pulping treatment;
4. High pressure homogenization: The purpose of homogenization is to split the pulp particles suspended in the mango pulp into smaller particles, and evenly disperse them in the mango juice to increase the stability of the juice and prevent stratification.
5. Colloid mill: When the juice flows through the colloid mill with a gap of 0.05-0.075mm, the pulp particles in the mango juice will rub against each other due to the strong centrifugal force, so as to achieve the purpose of homogenization;
6. Degassing: in order to avoid or reduce the oxidation of mango juice components, prevent the color and flavor of mango juice from changing, prevent suspended particles from adsorbing gas and suspending on the liquid surface, and prevent foaming during canning and sterilization to ensure heat exchange. In order to improve efficiency, mango juice must remove excess oxygen;
7. Preparation: The mango pulp treated in the previous step needs to be adjusted to increase the flavor. When adjusting, add sugar, citric acid and L-ascorbic acid.
8. Sterilization: The sterilization of mango juice can not only eliminate putrefactive bacteria, but also inactivate the chemicals and enzymes separated from mango juice.
9. Filling: The mango juice is heated to 85 ℃ - 95 ℃ and quickly flows into the filling machine for filling and capping.
We integrate international advanced technology and combine the characteristics of market investment to form a solution for mango juice processing production line. According to the investment situation and actual production requirements of the company, we can design the project of the customer case by case, and provide the customer with the turnkey project of the mango juice processing plant.
12/3, 2022

