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Shanghai Beyond Machinery Co.,Ltd. is a professional technology developing enterprise which mainly engaged in healthy equipment fields. Combined with R& D, procedure design service, turnkey base project, equipment manufacturing, installation, commissioning and training...
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HPP Ultra-High Pressure Cold Sterilization Technology Sets New Standards for Fruit Processing — Shanghai Beyond Group Delivers High-End Industrial Equipment for Premium NFC Juice Production2026-06-24 06:47:16Driven by booming consumer demand for zero-additive, authentic, nutrient-rich fruit beverages, traditional thermal sterilization methods such as pasteurization and UHT have revealed prominent drawbacks. High temperatures easily destroy heat-sensitive active nutrients including vitamin C, anthocyanins and polyphenols, generate cooked off-flavors, and require preservatives to extend shelf life, severely limiting the premium value of deep-processed products made from strawberries, blueberries, rosa roxburghii, coconuts, jujubes and other high-end fresh fruits.
As a revolutionary non-thermal processing technology, HPP ultra-high pressure cold sterilization has become a core breakthrough for upgrading fruit processing lines. Relying on self-developed high-pressure core equipment, full-chain supporting processes and turnkey production line services, **Shanghai Beyond Group** stands as a benchmark supplier of domestic HPP fruit deep-processing production lines, comprehensively addressing four major industrial pain points: fresh-locking, quality improvement, efficiency growth and regulatory compliance.
I. Pain Points of Traditional Fruit Sterilization & Disruptive Solutions Brought by HPP Technology
Peaches, plums, rosa roxburghii, blueberries, red dates and other fresh fruits are rich in heat-sensitive nutrients and natural aromatic substances, which suffer irreversible quality loss under thermal sterilization:
1. **Massive nutrient loss**: Pasteurized juice only retains 70%-85% of vitamin C. Anthocyanins in blueberries, SOD in rosa roxburghii and natural coconut aroma decompose under heat, stripping products of competitiveness in high-end markets.
2. **Deteriorated flavor**: High-temperature oxidation creates cooked or burnt odors, greatly weakening the natural fruity aroma of freshly pressed juice.
3. **Formula restrictions**: Thermal processing fosters heat-resistant spoilage bacteria, forcing manufacturers to add preservatives such as potassium sorbate and failing access standards for maternal & infant, organic and export supermarket channels.
4. **Unstable production capacity**: Conventional sterilizers can only run continuously for 8 hours, requiring frequent shutdowns for maintenance during multi-shift production and lowering overall line output.
HPP ultra-high pressure cold sterilization achieves purely physical sterilization via static water pressure up to 570 MPa at temperatures below 40°C. Without high heat or chemical bacteriostats, uniform high pressure ruptures cell membranes of molds, yeasts and pathogenic bacteria with a sterilization efficiency of 5-log. It perfectly fits deep processing of full-spectrum fresh fruit juice, puree and coconut cream, serving as standard equipment for premium NFC juice and functional fruit puree production.
II. Core Technical Advantages of Shanghai Beyond Group’s HPP Sterilizers Leading Domestic Fruit Processing Equipment Industry
As a Shanghai Specialized, Refined, Unique & Innovative Enterprise and Jinshan District Science & Technology Small Giant, Shanghai Beyond has over a decade of expertise in HPP high-pressure equipment, holding more than 100 patents and software copyrights. Its machines obtain both domestic pressure vessel certifications and international ASME approvals, with six distinctive strengths unmatched by ordinary industrial HPP units for large-scale fruit processing lines:
1. Stable ultra-high pressure operation supporting two-shift mass production
Conventional industrial HPP equipment can only run stably under 570 MPa for 8 hours, while Beyond’s self-developed steel wire-wound high-pressure chambers and constant pressure control systems enable **16 hours of non-stop stable high-pressure operation**, fully meeting two-shift production demands of fruit processing plants. Overall equipment efficiency (OEE) rises by 30%, routine maintenance downtime is cut by 40%, drastically reducing production losses during peak fresh fruit harvest seasons for rosa roxburghii, red dates and strawberries.
2. Ultimate fresh-locking and nutrient retention — Core competitive edge for high-end fresh fruit processing
Custom pressure curves are optimized for heat-vulnerable substances including vitamin C in rosa roxburghii, anthocyanins in blueberries, polyphenols in red dates and natural coconut aroma, delivering cold physical sterilization with zero thermal damage. Data from multiple leading juice manufacturers verifies that Beyond HPP production lines boost vitamin C retention rate from 85% (pasteurization) to **98%**, while anthocyanin, SOD and natural aroma retention exceeds 90%. Finished products carry only fresh fruit as ingredients without any preservatives, eligible for direct export to high-end supermarkets across the EU and Southeast Asia.
3. Flexible compatibility with all fruit varieties, modular seamless integration with all types of fruit processing lines
Adopting standardized modular design, Beyond HPP sterilizers seamlessly connect the Group’s complete upstream and downstream fruit processing equipment, covering pre-treatment (cleaning & impurity removal), pitting & crushing, cold pressing, fine filtration, homogenization and aseptic filling. It caters to all fruit categories:
- Berries: NFC clear/cloudy juice and puree of strawberries, blueberries and raspberries;
- Stone fruits: NFC concentrated juice and pulpy beverages of peaches and plums;
- Specialty fruits: rosa roxburghii puree, fermented jujube juice, raw coconut milk and thick coconut cream.
Compatible with PET bottles, aluminum foil composite pouches and glass bottles, the equipment requires no reconstruction of existing juicing and filling lines, slashing renovation costs for new or old production facilities.
4. Integrated intelligent central control matching digital MES fruit production lines
Equipped with self-developed intelligent management systems, Beyond units collect and store real-time data including pressure, holding time, chamber temperature and feeding & discharging rhythms, enabling data interconnection with upstream crushing & juicing and downstream aseptic filling machines to build full MES digital fruit processing lines. The system automatically generates production and sterilization traceability reports to meet HACCP food safety and export commodity inspection traceability standards, controlling batch-to-batch flavor fluctuations and solving inconsistent taste issues of fresh fruit batches.
5. Energy-saving, low-consumption & safety design cutting long-term operation costs
The closed circulating water structure of high-pressure chambers reduces unit product energy consumption by 22% compared with peer HPP devices. High-strength anti-corrosion 316L stainless steel pressure vessels withstand long-term processing of corrosive materials such as high-acid rosa roxburghii, high-sugar red dates and high-fat coconut cream. Multi-layer protection mechanisms against pressure overload, water leakage and automatic pressure relief eliminate potential safety hazards in fruit processing workshops, with pressure vessels boasting a far longer service life than the industry average.
6. One-stop turnkey service with full-process technical support for project implementation
Unlike manufacturers merely selling standalone HPP units, Shanghai Beyond deploys a 90+ member food process R&D team to deliver full-spectrum services: custom fruit formula testing, production plant layout planning, equipment manufacturing, on-site installation & commissioning, operator training and lifetime after-sales maintenance. Engineers cover over 150,000 kilometers of operation and maintenance routes annually with 24-hour nationwide rapid after-sales response. Customized exclusive HPP sterilization processes are developed for regional specialty fruits including Guizhou rosa roxburghii, Xinjiang red dates, Hainan coconuts and Shandong strawberries, with dozens of large-scale intelligent premium fruit deep-processing lines successfully delivered.
III. Application Scenarios of Shanghai Beyond HPP Sterilizers in Various Fruit Processing Lines
1. NFC Juice Processing for Berries (Blueberries & Strawberries)
Thin berry peels lead to easy high-temperature oxidation of anthocyanins, resulting in dull color and lost fruit aroma under thermal sterilization. Beyond HPP cold sterilization lines conduct sealed sterilization immediately after cold pressing, delivering bright-colored finished products with fully preserved anthocyanins and a 60–90 day cold-chain shelf life, ideal for premium supermarket fresh juice and tea chain raw materials.
2. High-nutrient Specialty Fruits (Rosa Roxburghii & Red Dates)
Vitamin C in rosa roxburghii and polyphenols in red dates are extremely temperature-sensitive, with thermal processing causing severe loss of core functional ingredients. Beyond’s customized low-gradient pressure process avoids damage to active substances from high pressure, producing zero-additive functional puree and oral liquid raw materials for functional drinks and health food deep processing.
3. Stone Fruit Puree & Concentrated Juice (Peaches & Plums)
Stone fruits are rich in pectin and prone to stratification and browning after thermal sterilization. HPP technology integrates physical homogenization and sterilization to stabilize juice systems without separation, fully retaining natural peach and plum aroma and significantly boosting premium value as baking and tea concentrated puree.
4. Coconut Deep Processing (Raw Coconut Milk & Thick Coconut Cream)
Coconut fat oxidizes and develops rancid odors under high temperatures, stripping thermally sterilized products of their natural mild coconut aroma. Beyond’s low-temperature HPP sterilization process perfectly preserves the mellow texture of coconut milk without oxidized off-notes, serving as standard equipment for high-end production lines of new tea thick coconut cream and bottled raw coconut water.
IV. Industry Trend: HPP Cold Sterilization to Become Standard Equipment for Premium Fruit Processing Lines
Rising consumer demand for all-natural, additive-free food accelerates the high-end and export-oriented transformation of domestic fresh fruit deep-processing industries, while traditional thermal sterilization lines fail to support differentiated product competition. HPP ultra-high pressure cold sterilization technology acts as core equipment to unlock high-end fruit beverage markets. Breaking the monopoly of overpriced overseas HPP equipment, Shanghai Beyond Group delivers domestic intelligent high-performance equipment with self-developed core high-pressure technology, full industrial chain support and abundant project experience, providing one-stop fresh-locking sterilization solutions for domestic fruit processors.
Moving forward, Shanghai Beyond will continuously upgrade HPP high-pressure equipment technology, optimize dedicated sterilization processes for mixed-fruit compound beverages and fermented fruit puree, and popularize ultra-high pressure cold sterilization technology across national specialty fruit production regions. The Group empowers the fruit processing industry to break free from the limitations of thermal processing, tapping higher industrial added value for the fruit sector via physical fresh-locking technology.
Meet in Shanghai | Beyond Machinery and you gather for a grand event in the processing and packaging industry2026-06-18 06:24:14On June 15th, ProPak China 2026, the 31st Shanghai International Food Processing and Packaging Machinery Exhibition, grandly kicked off at the National Convention and Exhibition Center (Shanghai). This annual industry event brings together industry experts and colleagues from home and abroad to exchange industry trends and equipment application experience. The on-site traffic is bustling and the atmosphere is very lively.
Following the trend of industry development and focusing on core market demands, Beyond Machinery showcased its complete line solutions and multiple main equipment at this exhibition. With its hardcore technology and mature solutions, it helps the food processing industry improve quality, efficiency, and innovate.On the first day of the exhibition, our booth was very popular and attracted a large number of guests. The core equipment such as 3L ultra-high pressure HPP, 130L melting pot of multi-function conditioner, 50L bioreactor, 1T full-automatic tubular sterilizer, double beater, spray drying tower model and so on were intensively displayed on the site, comprehensively demonstrating the company's technological accumulation and R&D advantages in dairy drinks, fruit and vegetable processing, powder production, biological fermentation and other diverse fields, intuitively presenting intelligent and integrated production solutions, attracting a large number of professional visitors to stop and observe, consult and exchange.
Many professional visitors came to the booth specifically to visit and consult. In the face of visiting customers, the team members explained in detail the equipment performance, usage advantages, and exclusive customized solutions based on actual production scenarios. At the same time, they communicated with everyone about the current industry situation, production difficulties, and future cooperation directions.After 20 years of deep cultivation in the field of food equipment, Beyond Machinery has always adhered to technological innovation, based on the forefront of the industry, and focused on providing customized whole line services for enterprises of different scales and categories. With stable and reliable product quality and a meticulous and comprehensive service system, the company's products and solutions are exported to various parts of the world, gaining widespread trust and high recognition from customers at home and abroad.
Intelligent Modular Dairy Pilot Production Line – Core Technology & Performance Advantages2026-06-08 13:24:58Against the backdrop of
rapid iteration in the dairy industry, pilot production lines serve as a vital
link between laboratory R&D and commercial mass production, undertaking key
tasks including process verification, formula optimization and parameter
scale-up. With over two decades of expertise in food processing equipment,
Shanghai Beyond Machinery Co., Ltd. has developed intelligent, modular and
high-precision dairy pilot lines backed by profound technological accumulation
and innovation capabilities. Our cutting-edge technologies address prevailing
industry challenges. We deliver full-turnkey customized solutions for dairy
manufacturers, university research institutions and medical food enterprises,
acting as a powerful driver for the commercialization of dairy innovations.
I. Tailored for Pilot Production with Flexible
& Efficient Modular Design
Our dairy pilot lines
are engineered to meet core pilot production requirements. Adopting an
integrated modular structure with a production capacity ranging from 50 L/h to
500 L/h, they are well-suited for new product development, process validation
and small-batch trial production, striking an ideal balance between flexibility
and functional completeness.
1. Full-process
Production Flow, 1:1 Replication of Commercial Manufacturing
The pilot line fully
replicates the complete workflow of industrial dairy production, covering core
procedures: raw material inspection → milk clarification → standardization →
blending → homogenization → sterilization → fermentation → cooling → filling →
post-processing. It supports the pilot production of a wide range of dairy
products such as liquid milk, yogurt, fermented milk, milk powder and cheese.
The highly consistent data between pilot tests and mass production greatly
shortens the commissioning cycle for commercial production.
2. Modular Combination
for Independent and Linked Operation
Key standalone units
including UHT sterilizers, high-pressure homogenizers, intelligent fermentation
tanks and spray dryers are designed as individual modules. They can operate in
tandem to simulate the full production process, or be started and stopped independently
to facilitate targeted tests on single process parameters and small-scale
formula trials. This design effectively cuts down raw material consumption and
overall R&D costs.
3. Compact Layout for
Diverse Application Scenarios
Featuring a compact
hygienic design, the entire line fits well in laboratories, pilot workshops and
university teaching facilities with optimal space utilization and easy
operation. Complying with GMP food hygiene standards, all internal and external
surfaces of the equipment are finely polished with no dead corners for
effortless cleaning, eliminating cross-contamination risks.
II. Breakthrough Core Technologies to Build
Core Competitiveness
Upholding the philosophy
of "designing equipment based on production processes", Beyond
Machinery delivers standalone units with performance indicators exceeding
industrial benchmarks. Integrated with state-of-the-art technologies including
intelligent control, low-temperature sterilization, precision fermentation and
high-efficiency drying, our pilot lines achieve high precision, stability and
productivity throughout the production process.
1. HPP Ultra-high
Pressure Cold Sterilization for Freshness & Nutrition Retention
Conventional thermal
sterilization tends to damage heat-sensitive nutrients in dairy products such
as vitamins, active proteins and probiotics, impairing flavor and nutritional
value. Equipped with 570MPa HPP ultra-high pressure cold sterilization units,
our pilot lines achieve effective sterilization at ambient temperature without
heating. The retention rate of vitamins rises from 85% with traditional thermal
sterilization to 98%. The natural flavor and active ingredients of dairy
products are fully preserved, requiring no artificial preservatives and
enabling the development of premium healthy dairy products.
The equipment can run
continuously and stably for 16 hours for double shifts, far exceeding the
industrial standard of 8 hours. Its Overall Equipment Effectiveness (OEE) is
improved by 30%, while downtime for maintenance is reduced by 40%, ensuring
uninterrupted and stable pilot production.
2. Intelligent
Fermentation Control System for Consistent Batch Quality
Fermentation is a core
process for yogurt and fermented milk. Traditional equipment relies heavily on
manual experience, resulting in large batch-to-batch deviations of ±15% and
inconsistent product quality and flavor. Our intelligent bioreactors are integrated
with real-time monitoring systems for dissolved oxygen (DO), pH value,
temperature and pressure, along with automatic feeding and precise temperature
control modules to realize fully automatic closed-loop fermentation control.
This system limits
batch-to-batch variation in fermentation efficiency to ±5%. It accurately
replicates fermentation parameters to guarantee uniform quality across pilot
batches, providing reliable data support for commercial scale-up. It is
particularly ideal for high-precision scenarios such as probiotic fermentation
and medical food production.
3. High-efficiency
Homogenization & Heat Recovery for Energy Saving & Quality Improvement
- Two-stage
High-pressure Homogenizer: Adopting two-stage homogenization at 150–200 bar, it
refines milk fat globules to 0.2–2 μm. This significantly enhances the texture
and stability of dairy products, preventing fat floating and protein
sedimentation. It is perfectly applicable to the pilot production of premium
yogurt, cream and functional dairy products.
- UHT Instant
Sterilization & Waste Heat Recovery: Fitted with plate-type UHT instant
ultra-high temperature sterilizers, the system achieves sterilization at
135–150 °C within 3–5 seconds, minimizing nutrient loss while eliminating
harmful microorganisms. Matched with a high-efficiency heat recovery system
with a heat recovery rate of over 90%, it drastically cuts energy consumption
and aligns with the concept of green production.
4. Intelligent Spray
Drying System for Precise Milk Powder Quality Control
For the pilot production
of dried dairy products such as milk powder and protein powder, our integrated
spray drying system combines drying tower and fluidized bed. Compared with
conventional single-tower dryers, it boosts thermal efficiency by 20% and reduces
energy consumption.
Equipped with
intelligent feeding control and precise temperature regulation, the system
controls the moisture content of finished milk powder within a tolerance of
±0.5%. It effectively solves common industry problems including caking, wall
adhesion and scorching. The produced milk powder features uniform particle
size, excellent solubility and stable color, fully meeting the strict quality
control requirements for pilot powder production.
5. Fully Automatic
CIP/SIP System for Assured Hygiene
The entire line is
equipped with fully automatic Clean-in-Place (CIP) and Sterilize-in-Place (SIP)
systems, which enable automatic cleaning, disinfection and sterilization of
internal pipelines, tanks and valves. Temperature, concentration and duration are
automatically regulated to ensure thorough cleaning and sterilization without
dead zones. It eliminates instability caused by manual operation, ensures dairy
safety and complies with food-grade hygiene regulations.
III. Dual-driven Intelligence &
Customization to Empower Customers End-to-end
1. Intelligent Central
Control for Data-driven Precise Management
The whole line is
equipped with a PLC intelligent central control system and high-definition
touch screens, supporting one-touch start/stop for all processes, real-time
parameter monitoring, automatic data recording and fault early warning.
Production parameters can be saved and retrieved for one-click replication of
mature formulas. Exportable data facilitates R&D record-keeping and product
traceability, realizing the transformation from experience-based operation to
data-driven management.
2. Full-process
Customization to Diverse Demands
Beyond Machinery boasts
a professional technical team of over 90 members led by doctors and masters,
holding more than 350 patents. We have participated in national key R&D
programs of the 14th Five-Year Plan, focusing on the integration of dairy process
R&D and equipment design. Based on customers’ product types, capacity
requirements, site conditions and budgets, we deliver full turnkey services
covering process package design, customized equipment manufacturing, assembly,
installation & commissioning, personnel training and after-sales
maintenance, ensuring the pilot line fully matches actual operational needs.
3. Efficient After-sales
Service for Comprehensive Support
We adopt a dual-base
layout with the headquarters in Shanghai for R&D and sales, and a 100,000
m² manufacturing base in Xuzhou, Jiangsu. A highly responsive service network
has been established. Our field engineers travel an average of 150,000 kilometers
annually and provide 24/7 rapid response. We offer full lifecycle services
including equipment installation, commissioning, operational training, routine
maintenance and troubleshooting to guarantee stable operation of the pilot line
and support customers in efficient R&D and trial production.
IV. Core Values: Accelerate Innovation and
Reduce Trial-and-error Costs
Featuring flexible
modular design, advanced core technologies, intelligent precision control and
full-process customized services, our dairy pilot lines deliver remarkable
value to customers:
1. Lower R&D costs:
The low-capacity design reduces raw material consumption, and independent
modular operation avoids unnecessary energy waste, greatly cutting costs
incurred in new product R&D and trials.
2. Shorter R&D
cycles: The 1:1 replication of commercial production enables direct scale-up
from pilot data to mass production, shortening the commissioning cycle for new
products by 60% and helping clients seize market opportunities quickly.
3. Superior product
quality: Technologies including cold sterilization, precision fermentation and
high-efficiency drying support the development of differentiated dairy products
with high nutrition, stability and taste, strengthening market competitiveness.
4. Wide application
scope: Suitable for enterprise R&D, university teaching, institutional
pilot tests and medical food verification, one set of equipment fulfills
multiple demands with high cost performance.
Conclusion
Amid the innovation and
upgrading of the dairy industry, the intelligent dairy pilot lines developed by
Shanghai Beyond Machinery, centered on technological innovation and customer
demands, are not merely production equipment. They serve as an essential tool
for dairy innovation, a reliable bridge for process scale-up and a solid
guarantee for quality improvement. Going forward, Beyond Machinery will
continue to invest in technological R&D and optimize product performance.
With superior equipment and services, we will facilitate the high-quality
development of China’s dairy industry and jointly create a promising future for
the sector.We will contact you within 24 hours
Email:master@shbenyou.com
