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Dairy Beverage Production LineDairy Beverage Production Line
Processing Production Line Of Fruits And VegetablesProcessing Production Line Of Fruits And Vegetables
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Fermentation Pharmaceutical Production LineFermentation Pharmaceutical Production Line
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Shanghai Beyond Machinery Co.,Ltd. is a professional technology developing enterprise which mainly engaged in healthy equipment fields. Combined with R& D, procedure design service, turnkey base project, equipment manufacturing, installation, commissioning and training...
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Meet in Shanghai | Beyond Machinery and you gather for a grand event in the processing and packaging industry2026-06-18 06:24:14On June 15th, ProPak China 2026, the 31st Shanghai International Food Processing and Packaging Machinery Exhibition, grandly kicked off at the National Convention and Exhibition Center (Shanghai). This annual industry event brings together industry experts and colleagues from home and abroad to exchange industry trends and equipment application experience. The on-site traffic is bustling and the atmosphere is very lively.
Following the trend of industry development and focusing on core market demands, Beyond Machinery showcased its complete line solutions and multiple main equipment at this exhibition. With its hardcore technology and mature solutions, it helps the food processing industry improve quality, efficiency, and innovate.On the first day of the exhibition, our booth was very popular and attracted a large number of guests. The core equipment such as 3L ultra-high pressure HPP, 130L melting pot of multi-function conditioner, 50L bioreactor, 1T full-automatic tubular sterilizer, double beater, spray drying tower model and so on were intensively displayed on the site, comprehensively demonstrating the company's technological accumulation and R&D advantages in dairy drinks, fruit and vegetable processing, powder production, biological fermentation and other diverse fields, intuitively presenting intelligent and integrated production solutions, attracting a large number of professional visitors to stop and observe, consult and exchange.
Many professional visitors came to the booth specifically to visit and consult. In the face of visiting customers, the team members explained in detail the equipment performance, usage advantages, and exclusive customized solutions based on actual production scenarios. At the same time, they communicated with everyone about the current industry situation, production difficulties, and future cooperation directions.After 20 years of deep cultivation in the field of food equipment, Beyond Machinery has always adhered to technological innovation, based on the forefront of the industry, and focused on providing customized whole line services for enterprises of different scales and categories. With stable and reliable product quality and a meticulous and comprehensive service system, the company's products and solutions are exported to various parts of the world, gaining widespread trust and high recognition from customers at home and abroad.
Intelligent Modular Dairy Pilot Production Line – Core Technology & Performance Advantages2026-06-08 13:24:58Against the backdrop of
rapid iteration in the dairy industry, pilot production lines serve as a vital
link between laboratory R&D and commercial mass production, undertaking key
tasks including process verification, formula optimization and parameter
scale-up. With over two decades of expertise in food processing equipment,
Shanghai Beyond Machinery Co., Ltd. has developed intelligent, modular and
high-precision dairy pilot lines backed by profound technological accumulation
and innovation capabilities. Our cutting-edge technologies address prevailing
industry challenges. We deliver full-turnkey customized solutions for dairy
manufacturers, university research institutions and medical food enterprises,
acting as a powerful driver for the commercialization of dairy innovations.
I. Tailored for Pilot Production with Flexible
& Efficient Modular Design
Our dairy pilot lines
are engineered to meet core pilot production requirements. Adopting an
integrated modular structure with a production capacity ranging from 50 L/h to
500 L/h, they are well-suited for new product development, process validation
and small-batch trial production, striking an ideal balance between flexibility
and functional completeness.
1. Full-process
Production Flow, 1:1 Replication of Commercial Manufacturing
The pilot line fully
replicates the complete workflow of industrial dairy production, covering core
procedures: raw material inspection → milk clarification → standardization →
blending → homogenization → sterilization → fermentation → cooling → filling →
post-processing. It supports the pilot production of a wide range of dairy
products such as liquid milk, yogurt, fermented milk, milk powder and cheese.
The highly consistent data between pilot tests and mass production greatly
shortens the commissioning cycle for commercial production.
2. Modular Combination
for Independent and Linked Operation
Key standalone units
including UHT sterilizers, high-pressure homogenizers, intelligent fermentation
tanks and spray dryers are designed as individual modules. They can operate in
tandem to simulate the full production process, or be started and stopped independently
to facilitate targeted tests on single process parameters and small-scale
formula trials. This design effectively cuts down raw material consumption and
overall R&D costs.
3. Compact Layout for
Diverse Application Scenarios
Featuring a compact
hygienic design, the entire line fits well in laboratories, pilot workshops and
university teaching facilities with optimal space utilization and easy
operation. Complying with GMP food hygiene standards, all internal and external
surfaces of the equipment are finely polished with no dead corners for
effortless cleaning, eliminating cross-contamination risks.
II. Breakthrough Core Technologies to Build
Core Competitiveness
Upholding the philosophy
of "designing equipment based on production processes", Beyond
Machinery delivers standalone units with performance indicators exceeding
industrial benchmarks. Integrated with state-of-the-art technologies including
intelligent control, low-temperature sterilization, precision fermentation and
high-efficiency drying, our pilot lines achieve high precision, stability and
productivity throughout the production process.
1. HPP Ultra-high
Pressure Cold Sterilization for Freshness & Nutrition Retention
Conventional thermal
sterilization tends to damage heat-sensitive nutrients in dairy products such
as vitamins, active proteins and probiotics, impairing flavor and nutritional
value. Equipped with 570MPa HPP ultra-high pressure cold sterilization units,
our pilot lines achieve effective sterilization at ambient temperature without
heating. The retention rate of vitamins rises from 85% with traditional thermal
sterilization to 98%. The natural flavor and active ingredients of dairy
products are fully preserved, requiring no artificial preservatives and
enabling the development of premium healthy dairy products.
The equipment can run
continuously and stably for 16 hours for double shifts, far exceeding the
industrial standard of 8 hours. Its Overall Equipment Effectiveness (OEE) is
improved by 30%, while downtime for maintenance is reduced by 40%, ensuring
uninterrupted and stable pilot production.
2. Intelligent
Fermentation Control System for Consistent Batch Quality
Fermentation is a core
process for yogurt and fermented milk. Traditional equipment relies heavily on
manual experience, resulting in large batch-to-batch deviations of ±15% and
inconsistent product quality and flavor. Our intelligent bioreactors are integrated
with real-time monitoring systems for dissolved oxygen (DO), pH value,
temperature and pressure, along with automatic feeding and precise temperature
control modules to realize fully automatic closed-loop fermentation control.
This system limits
batch-to-batch variation in fermentation efficiency to ±5%. It accurately
replicates fermentation parameters to guarantee uniform quality across pilot
batches, providing reliable data support for commercial scale-up. It is
particularly ideal for high-precision scenarios such as probiotic fermentation
and medical food production.
3. High-efficiency
Homogenization & Heat Recovery for Energy Saving & Quality Improvement
- Two-stage
High-pressure Homogenizer: Adopting two-stage homogenization at 150–200 bar, it
refines milk fat globules to 0.2–2 μm. This significantly enhances the texture
and stability of dairy products, preventing fat floating and protein
sedimentation. It is perfectly applicable to the pilot production of premium
yogurt, cream and functional dairy products.
- UHT Instant
Sterilization & Waste Heat Recovery: Fitted with plate-type UHT instant
ultra-high temperature sterilizers, the system achieves sterilization at
135–150 °C within 3–5 seconds, minimizing nutrient loss while eliminating
harmful microorganisms. Matched with a high-efficiency heat recovery system
with a heat recovery rate of over 90%, it drastically cuts energy consumption
and aligns with the concept of green production.
4. Intelligent Spray
Drying System for Precise Milk Powder Quality Control
For the pilot production
of dried dairy products such as milk powder and protein powder, our integrated
spray drying system combines drying tower and fluidized bed. Compared with
conventional single-tower dryers, it boosts thermal efficiency by 20% and reduces
energy consumption.
Equipped with
intelligent feeding control and precise temperature regulation, the system
controls the moisture content of finished milk powder within a tolerance of
±0.5%. It effectively solves common industry problems including caking, wall
adhesion and scorching. The produced milk powder features uniform particle
size, excellent solubility and stable color, fully meeting the strict quality
control requirements for pilot powder production.
5. Fully Automatic
CIP/SIP System for Assured Hygiene
The entire line is
equipped with fully automatic Clean-in-Place (CIP) and Sterilize-in-Place (SIP)
systems, which enable automatic cleaning, disinfection and sterilization of
internal pipelines, tanks and valves. Temperature, concentration and duration are
automatically regulated to ensure thorough cleaning and sterilization without
dead zones. It eliminates instability caused by manual operation, ensures dairy
safety and complies with food-grade hygiene regulations.
III. Dual-driven Intelligence &
Customization to Empower Customers End-to-end
1. Intelligent Central
Control for Data-driven Precise Management
The whole line is
equipped with a PLC intelligent central control system and high-definition
touch screens, supporting one-touch start/stop for all processes, real-time
parameter monitoring, automatic data recording and fault early warning.
Production parameters can be saved and retrieved for one-click replication of
mature formulas. Exportable data facilitates R&D record-keeping and product
traceability, realizing the transformation from experience-based operation to
data-driven management.
2. Full-process
Customization to Diverse Demands
Beyond Machinery boasts
a professional technical team of over 90 members led by doctors and masters,
holding more than 350 patents. We have participated in national key R&D
programs of the 14th Five-Year Plan, focusing on the integration of dairy process
R&D and equipment design. Based on customers’ product types, capacity
requirements, site conditions and budgets, we deliver full turnkey services
covering process package design, customized equipment manufacturing, assembly,
installation & commissioning, personnel training and after-sales
maintenance, ensuring the pilot line fully matches actual operational needs.
3. Efficient After-sales
Service for Comprehensive Support
We adopt a dual-base
layout with the headquarters in Shanghai for R&D and sales, and a 100,000
m² manufacturing base in Xuzhou, Jiangsu. A highly responsive service network
has been established. Our field engineers travel an average of 150,000 kilometers
annually and provide 24/7 rapid response. We offer full lifecycle services
including equipment installation, commissioning, operational training, routine
maintenance and troubleshooting to guarantee stable operation of the pilot line
and support customers in efficient R&D and trial production.
IV. Core Values: Accelerate Innovation and
Reduce Trial-and-error Costs
Featuring flexible
modular design, advanced core technologies, intelligent precision control and
full-process customized services, our dairy pilot lines deliver remarkable
value to customers:
1. Lower R&D costs:
The low-capacity design reduces raw material consumption, and independent
modular operation avoids unnecessary energy waste, greatly cutting costs
incurred in new product R&D and trials.
2. Shorter R&D
cycles: The 1:1 replication of commercial production enables direct scale-up
from pilot data to mass production, shortening the commissioning cycle for new
products by 60% and helping clients seize market opportunities quickly.
3. Superior product
quality: Technologies including cold sterilization, precision fermentation and
high-efficiency drying support the development of differentiated dairy products
with high nutrition, stability and taste, strengthening market competitiveness.
4. Wide application
scope: Suitable for enterprise R&D, university teaching, institutional
pilot tests and medical food verification, one set of equipment fulfills
multiple demands with high cost performance.
Conclusion
Amid the innovation and
upgrading of the dairy industry, the intelligent dairy pilot lines developed by
Shanghai Beyond Machinery, centered on technological innovation and customer
demands, are not merely production equipment. They serve as an essential tool
for dairy innovation, a reliable bridge for process scale-up and a solid
guarantee for quality improvement. Going forward, Beyond Machinery will
continue to invest in technological R&D and optimize product performance.
With superior equipment and services, we will facilitate the high-quality
development of China’s dairy industry and jointly create a promising future for
the sector.
Beyond Machinery makes its debut at the 2026 China Dairy Technology Expo, empowering the industry for high-quality development2026-05-27 16:23:32Beyond Machinery makes its debut at the 2026 China Dairy Technology Expo, empowering the industry for high-quality development
Summer in Rongcheng, Empowered by Science and Technology Innovation. On May 26th, the 32nd Annual Meeting of the China Dairy Industry Association and the 2026 China (International) Dairy Technology Expo grandly kicked off at the Chengdu Century City New International Convention and Exhibition Center. As a highly authoritative annual industry event in the domestic dairy industry, the exhibition gathers global dairy elites, industry experts, and upstream and downstream leading enterprises to explore new paths for healthy dairy innovation, process iteration, and industrial upgrading, and jointly draw a new blueprint for the high-quality development of China's dairy industry.
Dairy Technology Exhibition Site
We have been deeply engaged in the field of food, beverage and dairy equipment for many years. With 130L multi-function conditioning machine melting pot, 50L biological fermentation single tank system, spray drying tower model, evaporator model, laboratory complete set of units and many core innovative equipment, Benyou Machinery has landed at the H7-3 booth. With hard core intelligent manufacturing technology and mature process solutions, we comprehensively display the full chain solutions suitable for modern dairy research, development and production.
By virtue of cutting-edge product design, exquisite manufacturing techniques, and technical solutions that cater to industry pain points, Benyou has attracted domestic and foreign dairy enterprise customers, R&D engineers, and industry experts to stop and observe for in-depth consultation. From the research and development of functional dairy products to standardized mass production, from process optimization to cost reduction and efficiency improvement, our entire range of exhibits accurately match the development trend of high-end, functional, and refined dairy industry in 2026, and have received high recognition from on-site guests.
Our excellent team provides professional and enthusiastic reception, one-on-one in-depth Q&A for different enterprises' product tracks, R&D needs, and production scales. We explain the core technical advantages, application scenarios, and adaptation solutions of each equipment in a simple and understandable manner, accurately analyze the technical difficulties of the entire dairy production process, and tailor efficient and worry free intelligent production solutions for customers.
Every exhibition is a sedimentation and refinement; Every communication is an iteration and growth.
In the future, Benyou will continue to increase investment in research and development innovation, promote technological iteration and process integration upgrading, empower dairy enterprises to improve quality and efficiency, innovate and break through with smarter equipment, more mature solutions, and better services, and work together with industry partners to achieve progress!
May 26th to May 28th
Chengdu Century City New International Convention and Exhibition Center
Booth H7-3
Beyond Machinery looks forward to your visitWe will contact you within 24 hours
Email:master@shbenyou.com
