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Yogurt consumption is booming all over the world. But yogurt is a sensitive product, the production process can not be too heavy. Choosing the right yogurt production line equipment will be very different. Whether for health, convenience or taste, consumers around the world are eating more and more yogurt. Traditional large consumers such as France and Turkey are still growing strongly, but consumption is now growing rapidly in developing countries. Although tastes vary from local favorite yogurt to Greek style yogurt to sweet yogurt with solid ingredients or flavor - a common challenge for manufacturers is that yogurt is very sensitive to the processing of yogurt production line equipment. If mixed or stirred too hard and too fast, the yogurt may reduce to an unsatisfactory liquid consistency or separate to form a liquid layer. Added ingredients, such as fruit slices, are also fragile and need to be handled gently to maintain their shape and texture. Mild and hygienic mixture In order to meet these challenges, beyond provides advanced homogenizer equipment. Unlike many general models, it is specially optimized for the needs of the yogurt industry. In general, the homogenizer is very mild to its processing components, which can improve quality, improve food safety and reduce waste. During yogurt production, the agitator blades do not move. On the contrary, the liquid is mixed when flowing through them. Its main advantage is that the blade is bent evenly and the angle is shallow to ensure that the product is gently mixed. The blades are also thicker than other mixers, making it easier to clean. Its smooth design helps prevent fibers and particles from getting stuck. The welded structure of the mixer further promotes hygiene and eliminates uneven surfaces that may intercept food particles. The CIP system is always kept perfectly clean after CIP is manufactured. Eliminating the risk of human error, CIP is very effective and saves time because the operator does not need to dismantle the mixer for cleaning. Significant improvement In order to successfully realize the ambition of producers, we need to have a thorough understanding of the science behind yogurt production. Although the homogenizer has a relatively long history of use, we have made significant improvements in recent years, which are based on a careful study of how to optimize the performance of the mixer to meet the needs of individual customers.

Due to health trends, consumer demand in major markets has decreased, and many juice, nectar and still water beverage manufacturers are now facing reduced water supply and climate change. We will explore the trends, challenges and opportunities faced by today's beverage production equipment manufacturers in terms of health, sustainability, environment and consumer demand. Climate change, water shortages and consumer health are all challenges Juice is as bad as soda. Drinking a glass of fruit juice every day can greatly reduce the risk of diabetes. Fruit juices are associated with cancer. Over the past decade, negative news has hit juice and nectar producers almost every week - and consumers have noticed it. Although China's juice consumption is expected to continue to grow by more than 4% in the short term, the data released by the US Department of agriculture in the summer of 2019 show that the average American alcohol consumption is about half of that when it reached the peak in the United States in the late 1990s. Fruit juice consumption in Western Europe is also rising sharply, with a decline of only about 1% in 2013. This is a big problem. Consumption in the United States and Europe has faced a decade of decline, possibly due to the problem of sugar. So how should the beverage production equipment industry deal with it? For decades, the soft drink and static beverage industries have been facing the same problems. "This is not something that started only a few years ago; one might say that hypoglycemia can be traced back to the 1970s. At the same time, beverage manufacturers are under pressure due to climate change, which is affecting fruit growers and putting new requirements on the industry to improve the sustainability of procurement, energy and water in production, packaging and transportation. Growth through innovation Juice producers are already looking for ways to solve the problem of growth. In the next three years, we will see growth from an overall perspective. The global compound annual growth rate is between 1% and 2%. The markets in Asia and Southeast Asia, where consumption has never declined, will continue to expand. At the same time, growth will resume in parts of Europe and the Americas as the industry launches innovative products. Beverage manufacturers responded quickly. They understand that they need to develop solutions to deal with this trend, and they are moving towards what we call 'value-added juice'. These include fruit juices that add so-called "super fruit", fruit juices mixed with grains or proteins to cater to dietary substitution trends, "clean label" products with as few ingredients as possible, and low candy juices. Before that, the still life beverage and soft drink industry turned to low calorie and non calorie products. At present, the average sales of these products account for 24% in Europe and more than 40% in some markets. Vegetable juice contains about a quarter of the sugar in orange juice, so mixing it with other juices can reduce the total sugar content. We see that vegetable juice is becoming more and more popular. It is an increasing trend to change from single taste to mixed taste. Still life beverage manufacturers are also reformulating to reduce sugar content. They also began to reduce their portions and launched a series of new health products, such as iced tea and flavored water. Climate change and water challenges Climate change is increasingly affecting the juice and nectar industry, with hurricanes hitting citrus growing areas in Florida and the Caribbean, while growers in Central America, South America, California and elsewhere are affected by drought. The changing climate has also affected farmers in his native India. Farmers from India's agricultural belt are unhappy because it rains when it shouldn't rain, and it's dry when it should rain. Large growers are also increasingly aware of their water footprint. They will take measures to use water more carefully, collect water from natural sources and use intelligent irrigation technology. Water is the key component of still water beverage industry, accounting for about 90% of beverage components. For more than 20 years, efficiency, reduction, protection and protection of water resources have been a core focus in high-profile projects such as the cleaning of the Danube River. Production operations are designed to optimize water use and properly treat wastewater. The beverage production equipment industry must keep pace with the times, keep up with the new development needs and face new industry changes and challenges.

Plant based categories are growing rapidly, especially in Europe and North America. With our unparalleled application knowledge of plant beverage production line and mature processing technology of plant beverage production line, we can help you occupy a place in this growth. Experienced plant beverage production line manufacturer Beyond is an industry leader in plant beverage production solutions, and our understanding of this category is deepening every day. With more than 20 years of experience in food production lines, we support your business from initial ideas to commercial production... And beyond. We offer a complete portfolio of technologies, whether you start with milk, fruit, powder or concentrate. Use our innovative extraction device without pre soaking. Quickly track your innovation Are you focusing on traditional dairy products or high-end products such as fruit juice and nectar? Or are you a new juice beverage manufacturer who wants to expand your product range? No matter what your starting point is, we invite you to our professional product development center to explore new opportunities with us. If you have an idea of a new plant beverage, we can support your formulation development and provide correct process suggestions for your new product. Our plant beverage production line R & D center is equipped with processing technology, advanced testing capabilities and food technology experts to support your product test. But why not drink a drink? In plant-based research, there are many opportunities to explore dairy products, such as yogurt, cooking cream, cheese and ice cream.

There are more and more opportunities for plant-based yogurt products, but are you ready to take the right steps? In the factory yogurt production line, you may be surprised because many of your dairy yogurt technologies need to be reconsidered. Similarly, even if you have experience in producing plant drinks, fermentation will add a lot of processing complexity. Because the chemical composition of plant protein is different from that of dairy protein, there are many things to learn. This paper describes the processing and technical challenges of yogurt production line, and shows you how to change your idea from design to formula to finished product. We introduced the main steps of producing yogurt products with plant raw materials, and introduced three common raw materials in detail: oats, soybeans and almonds. Because of the different levels of carbohydrates and proteins, we need to explain these procedures. Many of the same principles can be extended to other grains and nuts. Once the foundation is ready and the formula is selected, the key to product success lies in meeting three challenges: Optimize the quality characteristics of viscosity, texture, taste and appearance by adding components that supplement the weak network construction ability of plant proteins Optimize heat treatment to ensure food safety and quality Optimize the fermentation medium and fermentation time. There are also special requirements for mixing techniques and mixing procedures, such as temperature and time involving additional components. Heat treatment strongly depends on the formulation, especially the type of starch and any other thickener and stabilizer. Some thickeners cannot withstand high temperatures, while others require a long holding time to be activated. In addition, a longer fermentation time may require a higher initial heat treatment. Many steps after fermentation are also essential to maintain product safety and quality. Some starches and other thickeners do not produce viscosity until they are cooled after fermentation. In these cases, the viscosity is designed to form in the package. There are still many technologies and key points to pay attention to in the use of yogurt production line, which will be introduced one by one in future articles.

We provide comprehensive maintenance to ensure the reliability of your food production line. Our skilled service engineers ensure that everything from a single production unit to the whole factory is in good condition. Maintaining equipment is only a wise long-term investment. Through our maintenance services, you can ensure the best return. Our proposal Your food line is designed to operate with the highest performance and reliability. Since your equipment operates in harsh conditions, it is necessary to regularly inspect and replace parts in key areas. The core of our maintenance service is our maintenance system. Based on the reliability centered maintenance method, we provide the correct combination of scheduled, condition based and corrective maintenance strategies. This is a platform for continuous improvement, based on the feedback of our global installation group. Food production line maintenance Through our equipment maintenance, we will take the initiative to protect your food production line. We minimize the risk of downtime and predict failures even before they occur. If there is a problem, our skilled service engineers will solve the problem in the fastest way and prevent it from happening again. Benefits: Optimize and support your maintenance planning and execution Predict faults before they occur Extend uptime by quickly resuming full production Ensure uptime and save money in the long run Through preventive maintenance, you can minimize the number of unplanned stops and the duration of each planned service stop. This proactive care greatly reduces your total production costs. Let our skilled service engineers solve the problem before it occurs, so that they can be completely at ease. Predict failure before failure occurs Predictive maintenance with condition monitoring enables us to predict failures before they occur. Through real-time monitoring of key equipment areas, we can identify machine function deviations that may lead to machine stop or failure. Support site With our on-site support, you can easily and directly access our global network of maintenance expertise through a dedicated team, whether on-site or remotely. Whether it's proactive employee coaching or immediate support, we have the ability to meet your food production line operational needs. Benefits: Provide proactive care and guidance to employees Seasonal or organizational change needs Get instant support in the most convenient way Support your maintenance and production planning decisions from an external perspective Remote support Remote support provides you with 24x7 technical, operational and automation support, no matter where you are. When you encounter problems, just call us and our experts will provide you with immediate help through the communication channel you choose. At any time, the goal is to quickly resume production. Benefits: Solve problems faster Reduced cost of troubleshooting Minimize unplanned downtime Reduce the operation risk of food production line Equipment evaluation Through our equipment evaluation, we check, verify and calibrate your equipment to ensure its compliance with food safety regulations and ensure product quality. At the same time, we help you improve performance and reduce maintenance costs. Benefits: Minimize unscheduled downtime of food production line Ensure food safety and product quality Reduce maintenance costs Ensure efficient and energy-saving production Support your quality management system maintenance management Through our maintenance management, we provide maintenance assessment to help you identify areas for improvement. The next step is our maintenance management service to help you complete the maintenance process and ensure the best performance and reliability. Benefits: Balance cost, risk, and performance against your strategy to achieve the best maintenance solution Simplify and maintain the management of food production line Gain insights through global benchmarking

What we have prepared for you is not just machines. As an end-to-end product and service provider, you can really meet all your food processing production line needs through beyond. Focus on people and needs At beyond, you are not just our customers. It is important for us to establish a beneficial and lasting relationship with you. Good relationship enables us to serve you more considerate and comprehensively, and give you due attention and respect. We always strive to provide maximum value for your time and investment. This is not only the right approach, but also a good business. We hope to cooperate with you for a long time. Innovation Center Want to test machine or production line settings, improve formula and technology, verify product safety and quality, or obtain technical expertise and data? You can do all this, and then do some research and technology center and process technology center in beyond. Not just the laboratory, these amazing facilities are unique and outstanding rewards for working with us. They can easily give you an advantage over your competitors. Experts are within reach For more than 20 years, beyond has been at the forefront of food technology. During this period, we have accumulated enviable experience. Make good use of this! Let our knowledgeable staff become your preferred resource. It's very difficult for you to operate a food processing enterprise alone, because you don't think we can get such a high level of support. Usually, a little extra help will make a difference. Whenever you have questions, concerns or requests, we will be here to serve you. Contact us we are here to help each step. Sales issues Financing options Get support Related market Dairy production line Fruit juice production line Pharmaceutical production line Meat processing line Pet food production line

Beyond not only provides milk production line and juice production line. We provide all kinds of mechanical equipment for processing different products. In fact, we provide food production lines for the following markets: Fruits, nuts and vegetables Poultry, meat and seafood Dairy products and dairy substitutes Fruit juices and beverages Oil, soup, sauce, condiments and condiments Baby Food precooked and ready to be eaten pet food pharmacy These industries rely on beyond to provide a variety of solutions: Aseptic treatment Fresh agricultural products processing Fruit and vegetable processing Food preservation Secondary processing As you can see, beyond has everything you need before, during and after each step.

Fresh frozen meat grinder The meat grinder is used for the production of sausage and hot dog, especially for the meat that is impacted at - 15C ° and - 25C °. The bones of chicken, Turkey and fish are separated through a custom-designed separation system.Blade system of frozen meat grinder. It is completely made of 304 high-quality stainless steel. Double helix for fresh and frozen meat. There is a reservoir with a capacity of 250 litres. The meat grinder adopts double cycle engine, which simplifies the grinding of fresh and frozen meat for users. The first cycle is used for grinding frozen meat and the second cycle is used for grinding fresh meat. Blender The meat mixer is used for the production of sausage, Dena and meatballs. Due to the nested trays in the reservoir, products, spices and other substances can be mixed evenly. The product is preferably thickened within 10-15 minutes. Vacuum, heating and cooling systems can add more capacity. It is completely made of 304 high-quality stainless steel. With safety switch. Elevators can be used for greater capacity. Very simple and easy to use. Easy to clean. Production in full accordance with instructions. Nested axes make even mixing possible. Cutting machine It is used in meatball production and all meat processing industries. Due to the nested trays in the reservoir, products, spices and other substances can be mixed evenly. The product is preferably thickened within 10-15 minutes. Vacuum, heating and cooling systems can add more capacity. It is completely made of 304 high-quality stainless steel. With safety switch. Elevators can be used for greater capacity. Very simple and easy to use. Easy to clean. Produced in full accordance with CE directive Nested axes make even mixing possible. Vacuum cutting machine Vacuum cutting machines are used in sausage, hot dog and meat processing departments. Using the blade in the reservoir, the product can be evenly mixed with spices or other substances. The product can be thickened in 10-15 minutes at most. The vacuum system can be increased to a larger capacity as needed. All models of body and tray are made of 304 high-quality stainless steel and chrome plated. It can be equipped with double cycle or speed regulating device (with frequency converter). Models with frequency converters produce emissions. The engine speed can be increased or decreased as needed. Internal and external temperatures can be tracked through the screen. Easy to maintain. Frozen meat crusher Frozen meat crusher is used in sausage, hot dog, Dena, meatball production and meat processing industries, especially for cutting meat pieces with size of 250 x 250 x 200 mm into small pieces of 50 x 50 x 30 mm. The blade can be replaced as needed. They can cut meat without hurting their bodies. Equipped with hydraulic system. Made of 304 high quality stainless steel. With air piston and elevator. Belt safety switch Hygienic Easy to use. Easy to clean. Produce according to instructions. Auto stuffer Automatic meat products filling machine is used for filling vegetables, sausages and hot dogs. For larger capacity, automatic loading is possible. The measurement of grams is a tray system, with a total of 6 trays. The European vacuum system prevents the accumulation of air in the product and completely fills the product. It is completely made of 304 high-quality stainless steel. There is an elevator system. Thanks to the sausage kit, it can quickly make sausage parts. The capacity of the meat input tank is 250 litres. With safety switch. Easy to clean. Use servo engine. Hamburger molding machine Meatball production or hamburger molding machines are all made of 304 stainless steel. The machine uses hydraulic and pneumatic systems. Very easy to clean. Meatball forming system with a slide. Due to the easily replaceable frame system, meatballs of any shape can be produced. Work with loaders. Can work like water. The product is evenly shaped and not easy to break. It can be used for hydraulic or automatic loading. Automatic furnace Meat heat treatment furnace is used for the production of roast meat, sausage and smoked fish. It can be cooked, boiled, barbecued and smoked as needed. The heating system can be electric and equipped with steam and burner (natural gas or diesel) as required. It is fully automatic and easy to use with electronic touch screen display. Meat heat treatment furnace has thermometer; It can automatically read and transmit wet, dry and wet temperatures. Printer output can be used for product quality control.

Main usage: Scraper refiner is mainly used for the separation of juice from the crushed citrus pulp and fiber to improve the juice yield. Scope of application: Separation for citruspulp fiber. Main feature： Machine support designed with whole frame welding structure, good rigidity and small vibration. The waste drainage gate designed with air cylinder adjusting structure, it can separate the juice much more completely by adjusting the air cylinder pressure. All stainless steel manufacturing, comply with food hygiene standards. Designed with auto cleaning interface, built-in multi-angle sprinkler, high degree of cleaning automation. Can be equipped in a processing line, auto production with low labor intensity. The machine design with complete close structure except the product inlet and outlet, good safety performance. Working environment. The scraper refiner better working in the environment with following requirement: relative humidity is not more than 70%, temperature lower than 40℃, dry and ventilated, covered. No corrosive gas allowed. Working principle： When working, the pulp & fiber of the citrus enters through the feeding port and is pushed into thesieve by the feeding screw. The material is transported by the screw propeller.In the conveying process, the pulp and juice are separated by the pressure between the screw propeller and the sieve, and the waste is pushed to the outlet. The separation of materials is mainly controlled by thecylinder installed in the end separation section, and the degree of separation is mainly determined by the sieve size and the size of the waste discharge port adjusted by the cylinder. Machine support is used to support the weight of the machine. The screw propeller iscomposed of double screw, propelling the material at a fast and steady speed. The high-pressure cleaning system is installed around the sieve. The cleaning ring is moved manually along the length of the sieve screen, and the high-pressure water spray is applied to the siev. The high pressure cleaning system can be cleaned when the machine is stopped or running. The sieve body is composed of two screen frames and two screens. It is mainly used to separate fruit residue and other objects in fruit juice. The motor mainly provides power to the whole machine, which is transmitted to the rotor through the belt wheel and v-shaped belt. The left and right doors can be opened as needed,generally used to take out the screen and clean the inside of the shell thoroughly at regular intervals. The shell is equipped with spray device, which is used to clean the screen and the inner wall of the shell after each shift. Considering the juicing rate of the equipment, the size of the slag outlet is adjusted by the cylinder at the slag outlet to increase the time of the fruit residue staying in the sieve, and also increase the pressure of extrusion, so as to get more juice. That's all what we introduced here about the scraper refiner, please contact Beyond service engineer if you got any question.

What is “CIP”？ Cleaning In Place, “CIP” for short, also known as in site cleaning, this system can use professional cleaning agent to clean the equipment strongly without any break up, it can clean the dirt and also the microorganism will be killed at the same time. This system has been widely used in food and beverage factories with high degree of mechanization including, beverage, dairy, juice, pulp, jam and wine. According to the operation control mode can have thefollowing general classification. According to the quantity of areas that can be cleaned at the same time, we will have following classification: According to the quantity of areas that can be cleaned at the same time, we will have following classification: Important components A complete full auto CIP system is mainly composed of the following parts: Cleaning liquid storage tanks, adding system, forwarding pump, heating module, control valve, automatic control instrument, PLC automatic control system, etc. Following is a set of five-tank and six-loop automatic CIP control system designed by our company. Compared with the commonly used four-tank system (acid tank, alkali tank, hot water tank, clean water tank), a cleaning liquid recovery tank is added which will be used to recover low concentration of cleaning liquid, more than 30% of water will be saved. The system has the following process characteristics Full-automatic PLC programming control, humanized operation mode. With color touch screen to display the entire production process and control parameters Cleaning flow variable can be identified and controlled Cleaning temperature variable can be automatic controlled Automatic control of cleaning concentration Automatic cleaning time control (formulation management) Automatic cleaning level control Automatic switching of cleaning process Automatic alarm  and record of cleaning failure Authorized discharge of cleaning fluid Self-neutralization function for cleaning fluid discharge Safe addition control of strong acid and alkali Cleaning process Influence factors Validation criteria CIP cleaning must meet the following criteria: That is all we talked about CIP system today. If you have any questions, please contact our service engineer!

The high-speed double stage Pulping Machine produced by Beyond machinery is developed by introducing foreign advanced technology. It is mainly used for beating berries, tomatoes and other raw materials to separate pulp, fruit juice and other parts, so as to facilitate the concentration of fruit juice and the completion of other subsequent processes. Equipment introduction and optimization 1. Performance and scope of application The equipment has the advantages of reasonable structure, high efficiency, high pulp yield, fast separation speed, large production capacity and good stability. Scope of application: tomato, kiwi fruit, strawberry, apple, pear after crushing, hawthorn and jujube after pre boiling and softening, etc. 2. Equipment composition and working principle Working principle: the materials from the previous process enter a material barrel, the main shaft drives the impeller to rotate at high speed, and the materials are driven by the impeller to rub and squeeze with the screen, so that the meat and juice of the materials are separated from the skin and seeds. The meat and juice enter the material barrel through the small hole on the screen, and the skin and slag are pushed to one end and discharged through the slag discharge port. After beating, it can be cleaned automatically. 3. Equipment optimization Compared with the old equipment, the beating screen components and impeller components are optimized. Due to the taper direction of the original structure (the large end diameter of the impeller and the small end diameter of the screen), the assembly and disassembly are more cumbersome. It is difficult to replace the screen by dismantling the impeller. In actual production, it will cause serious waste of labor cost and time cost. Optimization: due to different batches and types of materials, screens with different apertures often need to be replaced in actual production. For different types of materials, it is particularly important to adjust the gap between the beating plate and the screen. Therefore, the structure of convenient disassembly and assembly of the screen and adjustment of the gap can greatly save production time and cost and meet the diversified requirements of customer production. The lightweight design of the movable cover greatly facilitates the difficulty of assembly and disassembly and improves the safety of operation. Remarks: when adjusting the impeller clearance, open the movable cover while observing, and turn it manually for several turns before power on. So far, the optimization introduction of high-speed double channel beater is over. After optimization and improvement, this product has achieved good operation stability and convenience. If you have any questions, please contact the excellent service engineer. In many years of practical production experience, we carry out the enterprise tenet of "credibility casts this excellent, high-quality products welcomes the future", constantly reflect, summarize and optimize, and strive to deliver our best equipment and services to customers.

After long-term use of the tubular heat exchanger, the sealing performance of the O-ring will decline, and impurities may enter into the heat exchanger, which will affect the continuous normal use of the heat exchanger. Therefore, regular maintenance and repair of the heat exchanger is essential. 01 required tools 1, 1 hexagon wrench, 2, 1 set of special disassembly tools 3. One piece of grease, four pieces of dust-free paper 02 disassembly analysis In order to ensure safety, the maintenance of the heat exchanger can be carried out only when it has been out of use and under normal temperature. 1) Remove the locating bolt on one side of the heat exchanger with a hexagonal wrench; 2) Push out the heat exchange tube from the opposite side, remove the O-ring with a special tool, clean and wipe the sealing groove with dust-free paper, and then apply lubricating grease evenly; 3) Turn to the other side of the heat exchanger and clean and wipe the inner sealing surface of the sleeve with dust-free paper; 4) After steps 2 and 3 are completed on both sides, replace the O-ring with a new one; 5) Reset the heat exchanger and tighten the positioning bolts to complete the maintenance of the heat exchanger; At this point, the maintenance of the heat exchanger is completed. If you have any questions, please contact the service engineer of Benyou machinery.