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Mango is a very delicious fruit. In the mango harvest season, people can taste the delicious mango in large quantities, and there are many products about mango. Today, let's talk about the process of mango processing line and the advantages of Benyou mango processing line. The mango processing process is very simple. We can get rich fruit products through the mango processing line. On the mango processing line, mangoes are sent to the beginning of the processing line, and the mangoes are sent to the required processing position and height through the low-level elevator. First, the mangoes are thoroughly cleaned by the bubble cleaning machine. After cleaning, the mangoes are manually inspected on the automatic roller machine. People classify the mangoes according to their size, select the mangoes that cannot be processed, and then enter the brush cleaning machine, Thoroughly clean the surface of mango. After cleaning, the mango is transported through the high-level elevator. This step reaches the mango enucleation link. The mango enucleation machine is used to remove the mango kernel, the mango pulp is preheated and enzymes are killed, and then the pulp is made through the refining machine. The liquid mango pulp enters the buffer tank. We use the sleeve sterilization to sterilize the mango pulp, and the sterilized mango jam is filled in the barrel, After the mango pulp is packaged, it can leave the factory and enter the market. Advantages of mango processing line Benyou has rich experience in the design and manufacturing of fruit processing lines. We can design and manufacture mango processing lines according to the needs of customers, so as to realize the customized production of mango processing lines. The mango processing line adopts modular equipment, which can quickly install and transform the production line. The mango processing line is simple to operate, and workers can manage it with simple training. The output of mango processing line is high, The utilization rate of raw materials is high, the production state is stable, the energy consumption is minimal, and the impact on the environment is small, which fully meets the norms of the food industry. Mango processing line can not only process mango, but also pineapple and other similar fruits can be processed efficiently. Our mango processing line has many different customers, who have achieved remarkable success in different industries. As the technology of mango processing line becomes more and more mature, more powerful functions and lower operating costs will be realized one by one, our customers will share the market returns brought by technological breakthroughs.

As a popular fruit and vegetable in the world, tomato has a high market value. Tomato processing lines can process tomatoes on a large scale by means of industrialization, so that a large number of tomato products can be preserved for a longer time and transported to further places, so that people can taste the wonderful taste of tomatoes all year round. The process of tomato processing line is not complicated. Today, let's talk about the specific process of tomato processing line. At the beginning, we choose fresh tomatoes to enter the factory, send them to the tomato processing line, change their position and height through the low-level elevator, send them to the bubble cleaner for cleaning, and the cleaned tomatoes are automatically sent to the roller fruit picker. Tomatoes of different sizes will be automatically classified, and the classified tomatoes will be carried out the next workflow through the high-level elevator. The fruit crusher will crush the tomatoes, Tomatoes have also changed from a fruit state to a pulp state. We save the tomato pulp into the buffer tank. With the action of the tomato processing line, these tomato pulp enter the process of preheating and enzyme killing. The processed tomato pulp is refined to remove the peel and seeds. The processed tomato paste enters the buffer tank again. After vacuum concentration and extraction, the tomato paste becomes ketchup or tomato juice. They are sterilized in the buffer tank again. The sterilized tomato paste is aseptically filled. Finally, the concentrated ketchup or tomato juice can be packaged and delivered. Advantages of tomato processing line Benyou's tomato processing line has obvious advantages. The whole production line has realized full automatic operation, and the precise control of materials and output is realized through the PLC control system. The tomato processing line has high production efficiency, minimal impact on the environment, stable mechanical state, and fully meets the hygienic requirements of the food industry. The operation of the tomato processing line is simple, and the workers can manage it after simple training. The maintenance of the tomato processing line is simple, and the accessories are supplied stably for a long time. The advanced technology of tomato processing line can achieve a very high utilization rate of tomatoes and greatly reduce the production cost of the factory. Tomato processing lines have different scales and yields. We can choose and design according to our actual needs. BEYOND can provide a full set of services such as the design, manufacturing, installation and commissioning of tomato processing lines. Our customers are all over the world, and they have achieved remarkable success in different markets.

Necessary preparations must be made for startup of falling film evaporator. These preparations are reflected in the following aspects. 1. Open the steam condensate drain valve and close it after draining the condensate in the steam pipe. 2. Open the cooling water valve of mechanical seal of pump head. 3. Open the cooling water valve of vacuum pump. 4. Open the inlet and outlet valves of cooling circulating water. 5. Observe whether the valve in the system is at the specified position. If not, make corresponding adjustment. 6. After power on and startup, the touch screen will display the startup screen. 7. Click the startup screen, and the screen will display the process flow of the whole system. 8. The status of each temperature point and valve can be seen in the system interface, and various physical parameters will be displayed on the screen. 9. We can set the time in the system interface, mainly to set the start time of the pump.

The falling film evaporator has a very efficient control system. The falling film evaporator of beyond adopts the PLC of Siemens as the control master station, realizing the control function of high cost performance. The whole production process realizes the PLC function. It can avoid material loss and production equipment damage caused by human factors. Detailed display of control system Liquid level control of material balance tank The balance tank is equipped with a liquid level gauge, and the pneumatic valve is controlled by PLC, so that the real-time liquid level can be seen on the operation interface, and the high or low level alarm can also be carried out. Automatic water make-up control of feed balance tank When the water level in the balance tank is too low, the water make-up gas valve will automatically open to make up soft water, thus avoiding the dry burning of the evaporator. Control of evaporator feed rate There is an electromagnetic flowmeter in the evaporator to measure the materials, and the relevant data information will be displayed on the PLC system, so that the operator can always know the entry of materials and control them in real time. Temperature control The temperature signal is detected by the temperature sensor, the steam valve is adjusted by the signal transmission, and the sugar content information is measured by the sugar content meter, so as to control the temperature and sugar content well. Level control  There is a liquid level transmitter at the bottom of the tank, through which the liquid level signal is transmitted to the PLC system, so as to prevent the situation of high liquid level or idling due to lack of material. Vacuum control Measure the vacuum degree of the evaporator through the vacuum pressure transmitter, and adjust the vacuum through the regulating valve to keep the vacuum degree of the whole equipment constant. Automatic cleaning control The direction of the cleaning pipeline and the material pipeline shall be the same. Spray balls shall be installed in the separator and separation bin to control the times and time of cleaning through the degree, so as to achieve the goal of automatic cleaning.

Continuous feeding and discharging, stable system and convenient operation. When the equipment is working, it only needs to adjust various parameters as required at the initial stage of feeding, and ensure the continuous and stable supply of materials. It is convenient to adjust, and can continuously, stably and efficiently concentrate and meet the requirements of qualified specific gravity. Significant concentration ratio, high thermal efficiency and remarkable energy saving effect. In terms of the system structure, we adopt the optimized design scheme, and the evaporation heat transfer coefficient is relatively reasonable, which is very suitable and beneficial to the concentration of materials. The main reasons are that the materials form a film in the heating pipe, flow and flash rapidly, the materials have a short residence and heating time in the heating pipe, the viscosity of the materials can be adapted to a wide range, the heating is uniform, the coking is not easy, the damage to the effective components is small, and the heat energy is fully utilized, Remarkable energy saving effect. It is convenient to adopt advanced control methods. All parameters of the system are stable during operation, which is convenient to adopt advanced automatic control (PLC and man-machine interface control), and the cost of control equipment is relatively low, so it is convenient to realize full-automatic control. Important equipment The main purpose of the balance tank is the entry of materials. One effect preheater is mainly used to preheat fruit juice. One effect evaporator is mainly used for heating. One effect separator is mainly used for air flow separation. Condenser is mainly used for secondary steam condensation. One effect discharge pump is mainly used for discharging. Four effect circulating pump is mainly used for material circulation. Steam condensate pump to extract steam condensate. Vacuum pump, used to maintain the vacuum degree of the system.

Concentration evaporators are widely used in fruit processing lines and biopharmaceutical processing lines. There are many professional terms related to concentration evaporators. Today, let's talk about the meaning of the main professional terms of concentration evaporators. Evaporator The object in the tube is heated, and the material is boiled and vaporized. Separator The separation of steam and liquid is carried out in the separator, and the evaporated secondary steam is used as the heat source of the next effect. The liquid is pumped to the next efficiency through the material pump. Surface condenser The final secondary steam of the evaporator is condensed in the surface condenser. In order to avoid mixed pollution, a surface condenser is used, with secondary steam outside the tube and cooling water circulating inside the tube. Vacuum The evaporator internal pressure is lower than the external atmospheric pressure. In order to reduce the heating temperature of materials, low-temperature vacuum compression is adopted, and water vaporization is carried out in vacuum. Concentrate Concentration refers to the process of reducing the water content in materials by evaporation. Materials are heated to boiling, and all or part of the water changes from liquid to gas. Preconcentration This is the material boiling point feed to reduce the heat load of the evaporator. Safety valve When the steam pressure exceeds the set pressure, the safety valve opens automatically to protect the equipment. Material throttling In order to avoid cavitation of the pump, a throttle regulating ball valve is installed at the pump outlet. Frequency converter An instrument that controls the speed of a motor by adjusting its frequency. Plate heat exchanger It is mainly used for heat exchange between materials to increase or decrease the temperature of materials. Sealing water The soft water supplied to the mechanical seal of the pump takes away the heat generated by the mechanical seal in time to protect the mechanical seal. Cooling tower The secondary steam is cooled, and the steam is used to change from steam to liquid. Vacuum pump The non condensable gas in the evaporator is extracted and evaporated in vacuum. Vacuum regulating valve The valve installed in the vacuum system is used to adjust the vacuum of each effect so as to control the temperature gradient. Thick juice It refers to the high concentration product obtained after the low sugar product is removed by evaporation. Condensate It refers to the water evaporated from fruit juice and condensed by the wind. Sub cylinder It refers to the water vapor transfer buffer cylinder, which is the device for the steam consumption point of the evaporator.

Warning signs will appear on the screen during the daily work of falling film evaporator. We can judge the working condition of the equipment according to different types of warning signs. So as to take effective measures to operate the equipment correctly, so as to make the working environment of workers more safe. 1. The surface of falling film evaporator is high temperature. During the operation of falling film evaporator, the surface temperature of some equipment can reach about 100 ℃. If you touch these high-temperature surfaces without any protective devices, it will cause serious burns. Therefore, anti scald warning signs shall be pasted at eye-catching positions on the surface of high-temperature equipment. 2. Falling film evaporator chemicals The cleaning process of falling film evaporator is applied to a variety of reagents. These reagents can be used only after they are diluted according to the required concentration. People handling these reagents need special care and they must wear appropriate protective equipment. 3. Electrical safety of falling film evaporator It is strictly forbidden for operators to open or repair electrical equipment. Only full-time electricians can inspect or repair electrical equipment. The electrical cabinet door must be locked, and only authorized electricians can open the electrical control cabinet. 4. Falling film evaporator equipment leakage inspection Before starting the falling film evaporator, it must be ensured that the equipment manhole has been closed, all pipelines have been reconnected, and all potential safety hazards with leakage have been eliminated. 5. Equipment maintenance of falling film evaporator In order to ensure the long-term trouble free operation of falling film evaporator equipment, the evaporator equipment shall be systematically overhauled and maintained in time after the end of each pressing season. Warning Sign a. Turn off the power and lock the control cabinet door. b. Make and post warning signs to prevent restart. c. The supply pipelines of steam, compressed gas, CIP, etc. of the concentration evaporator equipment shall be closed. d. Mechanical lifting device must be used for overhaul and maintenance of large components. e. The tightness of all connecting bolts must be ensured. f. After all maintenance work is completed, check the function of the safety device.

Falling film evaporator is an important equipment for food processing. There are strict safety specifications for the operation of falling film evaporator. Only professional operation specifications can better use and protect our own safety. Safety measures for falling film evaporator 1. The factory shall provide necessary safety protection equipment for evaporator operation. The factory shall regularly check the safety protection equipment required for production. The main equipment of workers includes (latex gloves, protective glasses, work clothes, earmuffs). Relevant operation specifications and safety signs shall be posted at the entrance and exit of the production workshop. 2. Safety tips The operation manual shall be kept on the evaporator site for a long time. So that operators can refer to it at any time. In addition to the operation manual, the operator shall be familiar with and follow the industrial rules and relevant accident prevention and environmental protection measures. 3. Operator training Only trained and qualified operators can operate on the concentration production line. 4. Automatic control system Only the company trained or professional personnel can carry out the work on the automatic control system. The on-site operating workers shall not change or adjust the relevant setting parameters of the PLC control system without authorization. We will not be responsible for the equipment damage caused thereby. 5. Noise control of concentration evaporator equipment The noise level of this evaporator is less than 80 dB. If the noise level of the production line is too high due to other reasons, the factory must provide necessary noise protection measures for the operators. 6. Modification of equipment structure and process of falling film evaporator Without the permission of the equipment manufacturer, the user shall not make any modification or change to the structure and process of the equipment. If the equipment fails or the process structure needs to be changed, the equipment manufacturer must be notified in advance and approved by the authorized party.

Beyond provides customized coconut milk processing production lines. The main raw materials of thick coconut milk are fresh coconut meat and coconut water mixed juice. After Benyou's advanced coconut cold pressing technology, coconut water collection system, pasteurization system, storage system, high-speed emulsification system, blending system, homogenization system, three in one ultra-high temperature aseptic sterilizer (tube, injection, infusion and integration), high-pressure aseptic homogenization It is made by low temperature treatment of sterile tank system. The thick coconut milk produced by Benyou production line is soft and thick, just like cream. It tastes pure and has a strong coconut flavor. The coconut milk processing production line can be designed and manufactured according to the needs of customers. The rich experience and advanced technical concepts of our senior mechanical engineers will be applied to the design and manufacturing process of the coconut milk processing production line. Our after-sales engineers will assist customers in the installation and commissioning of the coconut milk processing production line to ensure long-term and stable production. Our customers are distributed in many countries in the world, and they have achieved their own success in different industries.

BEYOND provides a customized flavor jelly processing line, and neutral products are sterilized by on-line high-temperature UHT; Aseptic canning can replace the traditional hot filling production, and can be stored and transported at normal temperature; At the same time, the problem that the product is easy to change color and taste due to long-term high temperature and affects the flavor is avoided. Pass through water bath cooling device is adopted for acid products. The device adopts circulating cold water and conveying device, which speeds up the cooling speed and improves the production efficiency. In the whole process of material transportation, the insulation pipeline with insulation device is used to avoid the influence of various factors on the materials, which not only improves the work efficiency, but also ensures the product flavor. We can design and manufacture the flavor jelly processing production line according to the actual needs of customers, and the after-sales engineer assists customers in the installation and commissioning of the flavor jelly processing production line, so as to ensure that customers' investment gets rich returns. Our customers are all over different countries and industries, and they have achieved great success in their respective fields.

BEYOND machinery has created a closed water recovery and deacidification system for coconuts, which can avoid the risk of foreign matters and achieve the continuous production of the water recovery and deacidification process. At the same time, it is equipped with a water recovery system. The production water is saved by more than 30%, and the production capacity and efficiency are increased exponentially; Equipped with CIP system. Completely replace the traditional open type dehydration and deacidification tank equipment and process. The coconut fruit processed by Benyou through a series of fine technological processes is delicate and tastes smooth. The coconut processing line can be designed according to the needs of customers, and can also design the whole coconut processing plant for customers. The customer can track the manufacturing process of various equipment of the coconut processing line at any time. We will choose the transportation mode suitable for the customer to deliver various equipment to the customer. The after-sales engineer will assist the customer in the installation and commissioning of the equipment of the coconut processing line, so as to ensure the successful startup of the coconut processing line and continue to provide customers with creative value. Our coconut processing line has customers in many countries around the world and has been recognized by customers in different industries. Our coconut processing has many original technologies, which enables our customers to achieve greater success through advanced production technology.

Benyou provides customized oat enzymolysis and grain processing production lines, including oat milling and enzymolysis; Grain cleaning, metering and weighing, automatic loading and unloading cage, cooking system, conveying system and other section equipment; The upgraded automatic rice washing equipment can realize the online cleaning of various grains; High degree of automation, intelligent switching of production process, robot cage loading and unloading. The customized cooking cage design and heat dispersion device can realize uniform cooking, controllable maturity and convenient production management. The grain processing line can efficiently process a variety of grains, thus providing the necessary equipment for product processing for large-scale agricultural production. We have experienced professional mechanical engineers who can design and manufacture various grain processing machines and integrate them into a complete grain processing line based on the needs of customers. These processing equipment can continuously create production benefits for customers and provide equipment guarantee for large-scale processing of agricultural products.