The yogurt processing line is an automatic equipment for the industrial production of yogurt. These yogurt processing equipments belong to different yogurt production processes. All automation equipments are efficiently integrated through intelligent software. These pre-installed automation systems for the industrial production of yogurt are used according to the preset yogurt recipes. During the production process, The milk can be pasteurized and kept at the incubation temperature, then the yogurt is matured for a preset time, then cooled and stirred for the amount of time and rate determined by a set formula. The processed yogurt products are automatically filled and packaged.
Our yoghurt processing lines can be equipped with a system for blending fruit purees, allowing for a more personalised taste of yoghurt products. The yogurt processing line has great flexibility, it can be used to make a variety of yogurt products to meet the individual needs of customers in different industries.
The yogurt processing lines are all equipped with PLCs for managing recipes and an electrical control panel. The automatic system includes a special backflow cleaning program to ensure the reliability and overall hygiene of the entire system.
Types of yoghurt: setting type, stirring type and adding various fruit juice jam and other accessories fruit flavor yogurt.
Packing form: HDPE plastic bottle, plastic cup, plastic bag, roof bag, glass bottle
Output: 2T / D-500T / D
Main equipment system
Item
Data
Composition of yoghurt fermentation
system.
Yoghurt fermentation system
includes: online culture addition system, ultra-clean fermentation tanks
system, aseptic air system,flexible cooling system and matched pipes,
valves,instruments and control programs, etc.
online culture addition system
The online culture addition system
adopts the ultra-clean culture online addition method, which includes culture
adding tube that
ultra-clean fermentation tanks
system
The ultra-clean fermentation tanks
system mainly refers to the fermentation tanks and auxiliary configuration to
be used in the yoghurt fermentation process
Flexible cooling system
The flexible cooling system mainly
includes a large channel low flow rate plate and a constant temperature water
system. Through this system, the fermented yoghurt can be cooled to about 20℃,and the
cooling temperature difference less than 5℃dT, which
can
Aseptic air system
Aseptic air system includes SUS304
bracket, including degreasing and dewatering filter, activated carbon filter,
coarse filter,sterilizing filter, steam filter; compressed air pressure
reducing valve, steam pressure reducing valve, pressure gauge,temperature
probes, etc., this system can be steam sterilized and CIP cleaned.It is used
for the protection of micro positive pressure in the tank during the fermentation
process, which can prevent the materials in the tank from being contaminated
can fit different types of cultures and an aseptic filter air positive
pressure protective cover that reaches a 100-level purification level
minimize the damage of the yoghurt viscosity, which can achieve better
post-fermentation effect.
by the outside enviroment.
Equipment list sample of complete yogurt processing line
|
Equipment list of complete yogurt processing line (pasteurized milk/yogurt/cheese/cream/butter) |
|
| Name | Main technology parameter |
| Milk receive, storage and cream separator unit | |
| Electron pound scale | Maximum weighing 500KG |
| Milk weighing tank | SUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
| Milk acceptor | SUS304, single layer, CIP cleaning ball |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| Dish separator | Auto residue discharge |
| Chiling tank | SUS304, alveolate jacket, attached with compressor |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Preparing unit | |
| Blending tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Mini set of plate-type heat exchanger | SUS304, two stages |
| High speed emulsification tank | SUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer,s upporters with adjustable feet |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
| Sterilizing and homogenizing unit | |
| UHT sterilizer | Tub-type, sterilzing temperature 137 C, holding time 4s, full automatic control |
| High pressure homogenizer | 40MPa (starting box included) |
| Temperature holding | SUS304, holding 300s |
| Distributing plate | SUS304, 3 holes |
| Cheese/butter processing unit | |
| Bufferying tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Cream seperator | |
| Bufferying container | SUS304, with cover |
| Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Butter churner | SUS304, stepless timing |
| Cheese vat | SUS304, with heating jacket and insising device |
| Pressor | SUS304, 6 heads |
| Mould | SUS304, 10L, with cover |
| Yogurt fermentation unit | |
| Fermentation tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| Plate cooler | SUS304, single stage, milk discharge at 4C |
| Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
| Filling unit | |
| Higher position tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
| Pasteurized milk filling machine | |
| Yogurt filling machine | |
| CIP system unit | |
| Semi-auto CIP system | Outer shell of SUS304, inner shell of SUS316, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L×2 acid/alkali concentrate tanks |
| CIP return pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| Installation part |
Whole milk processing line installation and commissioning |
The yogurt processing line can be customized according to customer needs, so that the performance of the yogurt processing line can fully meet the production needs of customers, minimize customer investment and improve customer production efficiency. Our professional engineers are responsible for the design, manufacture, installation and commissioning of the yogurt processing line, making the customer's equipment investment very safe and reliable. Our yogurt processing lines have customers in many countries around the world who have achieved their own success in different industries.
Service process
