
Description:
A UHT (Ultra High Temperature) milk processing line is used to produce long-life milk that can be stored at room temperature for an extended period of time without refrigeration. Here are the main steps involved in UHT milk processing:
Raw Milk Reception: The raw milk is received from dairy farms and tested for quality and safety.
Milk Standardization: The raw milk is standardized to achieve a consistent fat content.
Preheating: The milk is preheated to remove any bacteria and to stabilize proteins.
Homogenization: The milk is passed through a homogenizer, which breaks down the fat globules to prevent cream separation.
Heat Treatment: The milk is then subjected to high temperatures (around 135-150 degrees Celsius) for a short period of time (2-6 seconds). This process kills any remaining bacteria and extends the shelf life of the milk.
Cooling: The milk is rapidly cooled after the heat treatment to bring it back to a safe temperature and stop further cooking.
Aseptic Packaging: The milk is aseptically packaged into sterilized containers, such as cartons or bottles, which are immediately sealed to prevent any contamination.
Storage and Distribution: The packaged UHT milk is stored in a cool and dry environment and then distributed to retailers and consumers.
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling.
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Output: 20 t/d--500 t/d
Equipment list DAIRY PRODUCTION plant (pasteurized milk\yogurt\cheese\cream\butter) |
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NO. | NAME | MAIN TECHNOLOGY PARAMETER |
1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | |
2 | electron pound scale | maximum weighing 500KG |
3 | milk weighing tank | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
4 | milk acceptor | SUS304 stainless steel,single layer,CIP cleaning ball |
5 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
6 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
7 | dish separator | auto residue discharge |
8 | chiling tank | SUS304 stainless steel,alveolate jacket,attached with compressor |
9 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
10 | PREPARING UNIT | |
11 | blending tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
12 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
13 | mini set of plate-type heat exchanger | SUS304 stainless steel,two stages, |
14 | high speed emulsification tank | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
15 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
16 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
17 | sterilizing,homogenizing unit | |
18 | UHT sterilizer | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
19 | high pressure homogenizer | 40MPa,(starting box included) |
20 | temperature holding | SUS304,holding 300S |
21 | distributing board | SUS304,3 holes |
22 | cheese\butter processing unit | |
23 | bufferying tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
24 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
25 | cream seperator | |
26 | bufferying container | SUS304,with cover |
27 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
28 | butter-churner | SUS304,stepless timing |
29 | cheese vat | SUS304,with heating jacket and insising device |
30 | pressor | SUS304,6 heads |
31 | mould | SUS304,10L,with cover |
32 | yogurt fermentation unit | |
33 | fermentation tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
34 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
35 | plate cooler | SUS304,single stage,milk discharge at 4degreeC |
36 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
37 | filling unit | |
38 | higher position tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
39 | pasteurized milk filling machine | |
40 | yogurt filling machine | |
41 | CIP system | |
42 | semi-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
43 | CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
44 | installation part | project installation and commissioning |