A shearing emulsification tank is a type of equipment used in the process of emulsification, which is the mixing of two immiscible liquids to form an emulsion. This tank is specifically designed to provide intense mechanical shearing action to break down the larger droplets of one liquid into smaller, more uniform droplets dispersed in the other liquid.
The tank usually consists of a cylindrical vessel with a motor-driven agitator or rotor-stator system. The agitator or rotor-stator generates high shear forces by rapidly rotating or vibrating, respectively. This intense shearing action applied to the two liquids promotes the formation of small droplets and enhances the stability and homogeneity of the resulting emulsion.
Shearing emulsification tanks are commonly used in various industries, including food and beverage, pharmaceuticals, cosmetics, and chemical manufacturing. They are utilized for producing emulsions such as oil-in-water or water-in-oil, where one liquid is dispersed as droplets within the continuous phase of the other liquid.
By controlling the operating parameters like rotational speed, residence time, and shear intensity, manufacturers can achieve desired emulsion characteristics such as droplet size distribution, stability, and viscosity. These tanks are essential in processes such as the production of creams, lotions, sauces, dressings, and various other emulsified products.
Overall, shearing emulsification tanks play a crucial role in the efficient and effective production of stable and homogeneous emulsions in various industrial applications.
Usage:
High speed shearing emulsification tank, one of the most advanced blenders in China presently, is widely used in milk, drink and food etc. It can be used in any liquid-liquid, liquid-solid product including emulsion reagent, paint, dye, pigment, paper and so on, which may needs agitation, dispersion, emulsification, equalization, milling, suspending and dissolving in chemical or light industry.
Structure:
This tank has its own agitator with the sealing pairing of rotor and stator to ensure that the materials can be cut in high speed of near one million per minute. And anyone can be chosen among three stators in this structure.
It can be made to be single layer, double layer or three layer.
Technical Parameter:
Model |
Volume (L) |
Inner diameter (mm) |
Total height (mm) |
Shearer Motor power (KW) |
Mixer speed (r/m) |
RHTY-600 |
600 |
800 |
2140 |
7.5 |
2900/1450 |
RHTY-1000 |
1000 |
1050 |
2380 |
11 |
2900/1450 |
RHTY-1500 |
1500 |
1180 |
2450 |
15 |
2900/1450 |
RHTY-2000 |
2000 |
1340 |
2760 |
18.5 |
2900/1450 |
RHTY-3000 |
3000 |
1540 |
2870 |
22 |
2900/1450 |
Description of high speed mixing tank:
Made of sus304 stainless steel used for mixing sugar,mixing milk powder,emulsifier etc. agitator 2900rpm
this mixing tank is one of the most advanced mixing machines in China presently,
This tank has high speed agitator with the sealing pair of rotor and stator.