Tea beverage production line
The tea beverage production line refers to the complete production process used to process tea leaves or other plant materials into various tea beverages. Tea beverages include but are not limited to green tea, black tea, oolong tea, herbal tea, fruit flavored tea, etc. This production line covers multiple stages from raw material receiving, extraction, blending, filling, packaging to quality inspection.
1. Main components
Raw material reception and pretreatment:
•
Raw material receiving area: used for receiving and storing tea leaves and other plant materials.
•
Screening and cleaning equipment: used to remove impurities and dust from raw materials to ensure their purity.
•
Drying equipment: used to dry wet raw materials to a suitable moisture content.
Extraction and concentration:
•
Extraction jar: used to extract active ingredients from tea or other plant materials.
•
Filter: Used to remove solid residue from the extraction solution, making the liquid clearer.
•
Concentrating equipment: used to concentrate the extract to the desired concentration, improving the stability and shelf life of the product.
Mixing and blending:
•
Mixing tank: used to mix concentrated liquid with other additives (such as sugar, acid, vitamins, etc.) in proportion, adjust taste and nutritional content.
•
Blender: used to ensure uniform mixing and avoid layering.
Cooling and sterilization:
•
Cooling system: used to cool the prepared tea beverage to a suitable temperature to prevent bacterial growth.
•
Sterilizer: Ensure the safety of tea beverages through high-temperature instantaneous sterilization (UHT) or pasteurization methods.
Filling and packaging:
•
Filling machine: used to fill tea beverages into containers such as bottles, cans, boxes, etc.
•
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products.
•
Labeling machine: used to label packaging, provide product information and brand identification.
Quality inspection:
•
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of tea beverages.
•
Laboratory testing equipment: used for more detailed component analysis and quality testing.
CIP cleaning system:
•
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety.
2. Workflow
Raw material reception: Tea and other plant materials are screened, cleaned, and dried before entering the pre-processing stage.
Extraction and concentration: The active ingredients are extracted from the raw materials through an extraction tank, then the residue is removed through a filter, and finally concentrated to the desired concentration through a concentration device.
Mixing and blending: Mix concentrated solution with other ingredients in proportion to adjust taste and nutritional content.
Cooling and sterilization: The prepared tea beverage is cooled to a suitable temperature through a cooling system, and then sterilized by a sterilization machine.
Filling and packaging: The cooled and sterilized tea beverage is filled into packaging containers through a filling machine, and then sealed and labeled.
Quality inspection: Ensure the quality and safety of products through online and laboratory testing.
Finished product outbound: Qualified products are packaged and stored, ready for outbound delivery.
3. Advantages
•
High product quality: By utilizing modern production equipment and technology, we ensure the quality and safety of tea beverages.
•
High production efficiency: Automated production lines improve production efficiency and reduce labor costs.
•
Strong flexibility: can quickly adjust production formulas and processes according to market demand, producing various types of tea beverages.
•
Environmental protection and energy conservation: Adopting energy-saving and environmentally friendly designs to reduce energy and water consumption.
4. Application Fields
•
Family drinking: Tea beverages are commonly used for daily household consumption due to their convenience and speed, making them suitable for fast-paced lifestyles.
•
Catering industry: Tea beverages are widely used in restaurants, cafes and other catering establishments.
•
Retail market: Tea beverages sold through retail channels such as supermarkets and convenience stores.
•
Export market: High quality tea beverage products are exported to international markets to meet the needs of global consumers.
one
Raw material receiving and pre-processing equipment:
•
Raw material receiving area: used for receiving and storing tea leaves and other plant materials.
•
Screening and cleaning equipment: used to remove impurities and dust from raw materials to ensure their purity.
•
Drying equipment: used to dry wet raw materials to a suitable moisture content to prevent mold growth.
two
Extraction and concentration equipment:
•
Extraction jar: used to extract active ingredients from tea or other plant materials. Usually, hot water extraction method is used, and sometimes solvent extraction method is also used.
•
Filter: Used to remove solid residue from the extraction solution, making the liquid clearer.
•
Concentrating equipment: used to concentrate the extract to the desired concentration, improving the stability and shelf life of the product. Common concentration methods include evaporation concentration and reverse osmosis concentration.
three
Mixing and blending equipment:
•
Mixing tank: used to mix concentrated liquid with other additives (such as sugar, acid, vitamins, etc.) in proportion, adjust taste and nutritional content.
•
Blender: used to ensure uniform mixing and avoid layering.
four
Cooling and sterilization equipment:
•
Cooling system: used to cool the prepared tea beverage to a suitable temperature to prevent bacterial growth. The commonly used cooling equipment includes plate heat exchangers and tube heat exchangers.
•
Sterilizer: Ensure the safety of tea beverages through high-temperature instantaneous sterilization (UHT) or pasteurization methods. UHT sterilization is typically used for products with long shelf lives, while pasteurization is suitable for products with short shelf lives.
five
Filling and packaging equipment:
•
Filling machine: used to fill tea beverages into containers such as bottles, cans, boxes, etc. There are various types of filling machines depending on the container, such as bottling machines, canning machines, and bagging machines.
•
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products. Common sealing methods include screw sealing, heat sealing, and capping sealing.
•
Labeling machine: used to label packaging, provide product information and brand identification.
six
Quality testing equipment:
•
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of tea beverages to ensure quality control during the production process.
•
Laboratory testing equipment: used for more detailed component analysis and quality testing to ensure the safety of the final product.
seven
CIP cleaning system:
•
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety. CIP cleaning system can reduce downtime and improve production efficiency.
Summary
The following are some practical application cases that demonstrate the successful application of tea beverage production lines in different scenarios:
Case 1: A large tea beverage production enterprise
Background: A large tea beverage production enterprise has decided to expand its production scale, improve product quality and production efficiency. They have introduced a modern tea beverage production line that covers the entire process from raw material reception, extraction, blending, filling to packaging.
Solution:
one
Raw material reception and pretreatment:
•
A modern raw material receiving area has been established, equipped with advanced screening and cleaning equipment to ensure the purity of raw materials.
•
Efficient drying equipment has been introduced to quickly dry wet raw materials to the appropriate moisture content.
two
Extraction and concentration:
•
Efficient extraction tanks were used to extract effective components from tea leaves using hot water extraction method.
•
Equipped with advanced filters and concentration equipment, ensuring the clarity and high concentration of the extracted liquid.
three
Mixing and blending:
•
Automated blending tanks and mixers are used to ensure precise mixing and even distribution of ingredients.
four
Cooling and sterilization:
•
An efficient cooling system and UHT sterilizer have been installed to ensure the cooling and sterilization effects of tea beverages.
five
Filling and packaging:
•
Multiple automated filling and sealing machines have been introduced to improve filling speed and sealing quality.
•
Equipped with a labeling machine to ensure accurate attachment of product labels.
six
Quality inspection:
•
Online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process.
achievements:
•
The production efficiency has increased by 30% and the production cycle has been shortened by 20%.
•
The product quality has significantly improved, customer satisfaction has increased, and market share has expanded.
•
The introduction of automation equipment has reduced labor costs and improved production safety.
Case 2: Small tea beverage start-up enterprise
Background: A small tea beverage startup hopes to enhance its product competitiveness and expand its market by introducing modern production lines.
Solution:
one
Raw material reception and pretreatment:
•
We have chosen cost-effective screening and cleaning equipment to ensure the basic processing needs of raw materials.
•
We have used portable drying equipment to flexibly meet the needs of small-scale production.
two
Extraction and concentration:
•
Adopting small and medium-sized extraction tanks, suitable for small-scale production.
•
Equipped with basic filters and concentration equipment to ensure the quality of the extracted liquid.
three
Mixing and blending:
•
We use manual mixing tanks and electric mixers to meet the needs of small-scale production.
four
Cooling and sterilization:
•
We have chosen an economical cooling system and pasteurizer to ensure the safety of tea beverages.
five
Filling and packaging:
•
The introduction of semi-automatic filling machines and sealing machines has improved filling efficiency.
•
A manual labeling machine was used to ensure accurate attachment of product labels.
six
Quality inspection:
•
Basic online detection equipment has been set up to monitor key indicators during the production process.
•
Equipped with simple laboratory testing equipment to ensure product quality.
achievements:
•
The product quality is guaranteed and has gained recognition from consumers.
•
The production cost has been effectively controlled, and the enterprise has achieved profitability.
•
Through flexible production models, we quickly respond to market changes and explore new sales channels.
Case Three: Export oriented Enterprises
Background: A tea beverage production enterprise focused on the export market needs to ensure the international standards and safety of its products to meet the needs of overseas customers.
Solution:
one
Raw material reception and pretreatment:
•
We have selected screening and cleaning equipment that meets international standards to ensure the high quality of raw materials.
•
Efficient drying equipment was used to ensure the stability of the raw materials.
two
Extraction and concentration:
•
Advanced extraction tanks and filters are used to ensure high purity of the extraction solution.
•
Equipped with high-performance concentration equipment to ensure high concentration of the extraction solution.
three
Mixing and blending:
•
Automated blending tanks and mixers are used to ensure precise mixing of ingredients.
four
Cooling and sterilization:
•
We have installed an efficient cooling system and UHT sterilization machine to ensure that the cooling and sterilization effects of tea beverages meet international standards.
five
Filling and packaging:
•
Multiple automated filling and sealing machines have been introduced to improve filling speed and sealing quality.
•
Equipped with advanced labeling machines to ensure accurate attachment of product labels.
six
Quality inspection:
•
Advanced online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process, ensuring that the products meet international standards.
achievements:
•
The product quality meets international standards and has obtained access qualifications to multiple overseas markets.
•
Through efficient quality testing, the safety and stability of the product have been ensured, winning the trust of customers.
•
The export volume has been increasing year by year, and the enterprise has achieved international development.
summary
The above cases demonstrate the application of tea beverage production lines in different scales and target markets. By introducing modern production equipment and technology, enterprises not only improve production efficiency and product quality, but also enhance market competitiveness and achieve sustainable development.
one
Production scale:
•
What is the expected daily output?
•
Do we need to consider future expansion?
two
Product type:
•
What types of tea beverages do you plan to produce? (For example, green tea, black tea, herbal tea, fruit tea, etc.)
•
Are there any special functional tea drinks (such as weight loss tea, health tea, etc.)?
three
Raw material source:
•
What are the main sources of raw materials?
•
Do you need pre-treatment equipment for raw materials?
four
Production process:
•
Do you already have a specific production process flow?
•
Do you need special extraction, concentration, and blending techniques?
five
Equipment budget:
•
What is your budget range for the entire production line?
•
Do you have specific device brand preferences?
six
Quality standards:
•
What specific requirements do you have for product quality?
•
Is it necessary to comply with specific national or international standards?
seven
Automation level:
•
What level of automation would you like for the production line? (For example, fully automated, semi automated, manual operation, etc.)
eight
environmental protection:
•
Do we need to consider environmental protection equipment (such as wastewater treatment, exhaust gas treatment, etc.)?
nine
Venue conditions:
•
What is the area of the production line installation site?
•
What is the infrastructure of the site, such as water and electricity supply, ventilation, etc?
ten
after-sale service:
•
What are the specific requirements for equipment installation, debugging, training, maintenance, and other aspects?
Please provide as much detailed information as possible, which will help me develop a more accurate and practical customized plan for you.
1. Main components
Raw material reception and pretreatment:
•
Raw material receiving area: used for receiving and storing tea leaves and other plant materials.
•
Screening and cleaning equipment: used to remove impurities and dust from raw materials to ensure their purity.
•
Drying equipment: used to dry wet raw materials to a suitable moisture content.
Extraction and concentration:
•
Extraction jar: used to extract active ingredients from tea or other plant materials.
•
Filter: Used to remove solid residue from the extraction solution, making the liquid clearer.
•
Concentrating equipment: used to concentrate the extract to the desired concentration, improving the stability and shelf life of the product.
Mixing and blending:
•
Mixing tank: used to mix concentrated liquid with other additives (such as sugar, acid, vitamins, etc.) in proportion, adjust taste and nutritional content.
•
Blender: used to ensure uniform mixing and avoid layering.
Cooling and sterilization:
•
Cooling system: used to cool the prepared tea beverage to a suitable temperature to prevent bacterial growth.
•
Sterilizer: Ensure the safety of tea beverages through high-temperature instantaneous sterilization (UHT) or pasteurization methods.
Filling and packaging:
•
Filling machine: used to fill tea beverages into containers such as bottles, cans, boxes, etc.
•
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products.
•
Labeling machine: used to label packaging, provide product information and brand identification.
Quality inspection:
•
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of tea beverages.
•
Laboratory testing equipment: used for more detailed component analysis and quality testing.
CIP cleaning system:
•
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety.
2. Workflow
Raw material reception: Tea and other plant materials are screened, cleaned, and dried before entering the pre-processing stage.
Extraction and concentration: The active ingredients are extracted from the raw materials through an extraction tank, then the residue is removed through a filter, and finally concentrated to the desired concentration through a concentration device.
Mixing and blending: Mix concentrated solution with other ingredients in proportion to adjust taste and nutritional content.
Cooling and sterilization: The prepared tea beverage is cooled to a suitable temperature through a cooling system, and then sterilized by a sterilization machine.
Filling and packaging: The cooled and sterilized tea beverage is filled into packaging containers through a filling machine, and then sealed and labeled.
Quality inspection: Ensure the quality and safety of products through online and laboratory testing.
Finished product outbound: Qualified products are packaged and stored, ready for outbound delivery.
3. Advantages
•
High product quality: By utilizing modern production equipment and technology, we ensure the quality and safety of tea beverages.
•
High production efficiency: Automated production lines improve production efficiency and reduce labor costs.
•
Strong flexibility: can quickly adjust production formulas and processes according to market demand, producing various types of tea beverages.
•
Environmental protection and energy conservation: Adopting energy-saving and environmentally friendly designs to reduce energy and water consumption.
4. Application Fields
•
Family drinking: Tea beverages are commonly used for daily household consumption due to their convenience and speed, making them suitable for fast-paced lifestyles.
•
Catering industry: Tea beverages are widely used in restaurants, cafes and other catering establishments.
•
Retail market: Tea beverages sold through retail channels such as supermarkets and convenience stores.
•
Export market: High quality tea beverage products are exported to international markets to meet the needs of global consumers.
one
Raw material receiving and pre-processing equipment:
•
Raw material receiving area: used for receiving and storing tea leaves and other plant materials.
•
Screening and cleaning equipment: used to remove impurities and dust from raw materials to ensure their purity.
•
Drying equipment: used to dry wet raw materials to a suitable moisture content to prevent mold growth.
two
Extraction and concentration equipment:
•
Extraction jar: used to extract active ingredients from tea or other plant materials. Usually, hot water extraction method is used, and sometimes solvent extraction method is also used.
•
Filter: Used to remove solid residue from the extraction solution, making the liquid clearer.
•
Concentrating equipment: used to concentrate the extract to the desired concentration, improving the stability and shelf life of the product. Common concentration methods include evaporation concentration and reverse osmosis concentration.
three
Mixing and blending equipment:
•
Mixing tank: used to mix concentrated liquid with other additives (such as sugar, acid, vitamins, etc.) in proportion, adjust taste and nutritional content.
•
Blender: used to ensure uniform mixing and avoid layering.
four
Cooling and sterilization equipment:
•
Cooling system: used to cool the prepared tea beverage to a suitable temperature to prevent bacterial growth. The commonly used cooling equipment includes plate heat exchangers and tube heat exchangers.
•
Sterilizer: Ensure the safety of tea beverages through high-temperature instantaneous sterilization (UHT) or pasteurization methods. UHT sterilization is typically used for products with long shelf lives, while pasteurization is suitable for products with short shelf lives.
five
Filling and packaging equipment:
•
Filling machine: used to fill tea beverages into containers such as bottles, cans, boxes, etc. There are various types of filling machines depending on the container, such as bottling machines, canning machines, and bagging machines.
•
Sealing machine: used to seal packaging containers, ensuring the sealing and shelf life of products. Common sealing methods include screw sealing, heat sealing, and capping sealing.
•
Labeling machine: used to label packaging, provide product information and brand identification.
six
Quality testing equipment:
•
Online detection equipment: used for real-time monitoring of key indicators such as temperature, pH value, and microbial content of tea beverages to ensure quality control during the production process.
•
Laboratory testing equipment: used for more detailed component analysis and quality testing to ensure the safety of the final product.
seven
CIP cleaning system:
•
CIP cleaning machine: used for automatic cleaning of production pipelines, storage tanks, reactors and other equipment to ensure hygiene and safety. CIP cleaning system can reduce downtime and improve production efficiency.
Summary
The production equipment of the tea beverage production line covers the entire process from raw material receiving, extraction, blending, filling to quality inspection. The efficient operation and collaborative work of these devices ensure the high quality and safety of tea beverages, while improving production efficiency and economic benefits.
The following are some practical application cases that demonstrate the successful application of tea beverage production lines in different scenarios:
Case 1: A large tea beverage production enterprise
Background: A large tea beverage production enterprise has decided to expand its production scale, improve product quality and production efficiency. They have introduced a modern tea beverage production line that covers the entire process from raw material reception, extraction, blending, filling to packaging.
Solution:
one
Raw material reception and pretreatment:
•
A modern raw material receiving area has been established, equipped with advanced screening and cleaning equipment to ensure the purity of raw materials.
•
Efficient drying equipment has been introduced to quickly dry wet raw materials to the appropriate moisture content.
two
Extraction and concentration:
•
Efficient extraction tanks were used to extract effective components from tea leaves using hot water extraction method.
•
Equipped with advanced filters and concentration equipment, ensuring the clarity and high concentration of the extracted liquid.
three
Mixing and blending:
•
Automated blending tanks and mixers are used to ensure precise mixing and even distribution of ingredients.
four
Cooling and sterilization:
•
An efficient cooling system and UHT sterilizer have been installed to ensure the cooling and sterilization effects of tea beverages.
five
Filling and packaging:
•
Multiple automated filling and sealing machines have been introduced to improve filling speed and sealing quality.
•
Equipped with a labeling machine to ensure accurate attachment of product labels.
six
Quality inspection:
•
Online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process.
achievements:
•
The production efficiency has increased by 30% and the production cycle has been shortened by 20%.
•
The product quality has significantly improved, customer satisfaction has increased, and market share has expanded.
•
The introduction of automation equipment has reduced labor costs and improved production safety.
Case 2: Small tea beverage start-up enterprise
Background: A small tea beverage startup hopes to enhance its product competitiveness and expand its market by introducing modern production lines.
Solution:
one
Raw material reception and pretreatment:
•
We have chosen cost-effective screening and cleaning equipment to ensure the basic processing needs of raw materials.
•
We have used portable drying equipment to flexibly meet the needs of small-scale production.
two
Extraction and concentration:
•
Adopting small and medium-sized extraction tanks, suitable for small-scale production.
•
Equipped with basic filters and concentration equipment to ensure the quality of the extracted liquid.
three
Mixing and blending:
•
We use manual mixing tanks and electric mixers to meet the needs of small-scale production.
four
Cooling and sterilization:
•
We have chosen an economical cooling system and pasteurizer to ensure the safety of tea beverages.
five
Filling and packaging:
•
The introduction of semi-automatic filling machines and sealing machines has improved filling efficiency.
•
A manual labeling machine was used to ensure accurate attachment of product labels.
six
Quality inspection:
•
Basic online detection equipment has been set up to monitor key indicators during the production process.
•
Equipped with simple laboratory testing equipment to ensure product quality.
achievements:
•
The product quality is guaranteed and has gained recognition from consumers.
•
The production cost has been effectively controlled, and the enterprise has achieved profitability.
•
Through flexible production models, we quickly respond to market changes and explore new sales channels.
Case Three: Export oriented Enterprises
Background: A tea beverage production enterprise focused on the export market needs to ensure the international standards and safety of its products to meet the needs of overseas customers.
Solution:
one
Raw material reception and pretreatment:
•
We have selected screening and cleaning equipment that meets international standards to ensure the high quality of raw materials.
•
Efficient drying equipment was used to ensure the stability of the raw materials.
two
Extraction and concentration:
•
Advanced extraction tanks and filters are used to ensure high purity of the extraction solution.
•
Equipped with high-performance concentration equipment to ensure high concentration of the extraction solution.
three
Mixing and blending:
•
Automated blending tanks and mixers are used to ensure precise mixing of ingredients.
four
Cooling and sterilization:
•
We have installed an efficient cooling system and UHT sterilization machine to ensure that the cooling and sterilization effects of tea beverages meet international standards.
five
Filling and packaging:
•
Multiple automated filling and sealing machines have been introduced to improve filling speed and sealing quality.
•
Equipped with advanced labeling machines to ensure accurate attachment of product labels.
six
Quality inspection:
•
Advanced online and laboratory testing equipment have been set up to strictly monitor various indicators during the production process, ensuring that the products meet international standards.
achievements:
•
The product quality meets international standards and has obtained access qualifications to multiple overseas markets.
•
Through efficient quality testing, the safety and stability of the product have been ensured, winning the trust of customers.
•
The export volume has been increasing year by year, and the enterprise has achieved international development.
summary
The above cases demonstrate the application of tea beverage production lines in different scales and target markets. By introducing modern production equipment and technology, enterprises not only improve production efficiency and product quality, but also enhance market competitiveness and achieve sustainable development.
Customized tea beverage production line
In order to provide you with a customized tea beverage production line solution, I need to know some specific information. Please answer the following questions so that I can design the most suitable solution for you:one
Production scale:
•
What is the expected daily output?
•
Do we need to consider future expansion?
two
Product type:
•
What types of tea beverages do you plan to produce? (For example, green tea, black tea, herbal tea, fruit tea, etc.)
•
Are there any special functional tea drinks (such as weight loss tea, health tea, etc.)?
three
Raw material source:
•
What are the main sources of raw materials?
•
Do you need pre-treatment equipment for raw materials?
four
Production process:
•
Do you already have a specific production process flow?
•
Do you need special extraction, concentration, and blending techniques?
five
Equipment budget:
•
What is your budget range for the entire production line?
•
Do you have specific device brand preferences?
six
Quality standards:
•
What specific requirements do you have for product quality?
•
Is it necessary to comply with specific national or international standards?
seven
Automation level:
•
What level of automation would you like for the production line? (For example, fully automated, semi automated, manual operation, etc.)
eight
environmental protection:
•
Do we need to consider environmental protection equipment (such as wastewater treatment, exhaust gas treatment, etc.)?
nine
Venue conditions:
•
What is the area of the production line installation site?
•
What is the infrastructure of the site, such as water and electricity supply, ventilation, etc?
ten
after-sale service:
•
What are the specific requirements for equipment installation, debugging, training, maintenance, and other aspects?
Please provide as much detailed information as possible, which will help me develop a more accurate and practical customized plan for you.
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