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The processing production line of jujube jam typically includes the following steps:


Washing and sorting: Jujube fruits are washed to remove dirt and impurities. They are then sorted based on size and quality.

Crushing and pulping: The washed jujube fruits are crushed to break down the flesh and release the juice. This can be done using a crusher or pulper machine.

Boiling and cooking: The crushed jujube pulp is transferred to a cooking vessel, where it is heated and boiled. This process helps to soften the fruit and extract the flavors.

Sugar addition: Sugar is added to the boiling pulp to sweeten the jam. The amount of sugar added can be adjusted based on desired sweetness levels.

Pectin addition: Pectin, a natural thickening agent, is added to the boiling mixture to achieve the desired jam consistency. This helps the jam set properly.

Flavoring and seasoning: Additional flavorings and seasonings, such as lemon juice, spices, or vanilla extract, may be added at this stage to enhance the taste of the jujube jam.

Sterilization and pasteurization: The cooked jujube jam is then sterilized and pasteurized to ensure safety and increase shelf life. This can be done by heating the jam to a specific temperature for a certain period of time.

Packaging: The hot jujube jam is filled into jars or containers while still hot. It is important to ensure proper sealing to maintain product freshness and prevent spoilage.

Cooling and labeling: The filled jars are allowed to cool down before labeling and packaging for distribution and sale.

It's worth noting that the processing line for jujube jam can be customized based on specific requirements and production volumes.


jujube processing line

Configuration features:
1. Wide range of raw materials, this production line is suitable for the fruit similar to jujube and hawthorn, dry jujube and fresh jujube;
2. The production line has two processes: extraction and beating;
3. According to different investment amount and product positioning of customers, customers can configure ordinary, middle end or high-end products according to their own requirements;
4. The final product has pure flavor, bright color and high comprehensive utilization rate of raw materials;
5.The whole line has high degree of automation, low labor intensity, simple operation, reliable performance and low operation cost;
6. The whole production line adopts sanitary design, with thorough cleaning and high hygiene level.
jujube processing line
Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice, jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix

Product packaging: aseptic big bag / glass bottle / PET bottle / roof bag / Tetra Pak, etc


Jujube juice extracting system

The jujube extracting process is the core processing in the jujube juice and syrup prcessing line,it mainly includes two steps:hot water extrction and adding enzyme preparation for enzymolysys.The jujube juice yield rate is 55%-60% with these two methods applied.
Hot water extraction: This process is carried out in the SUS304 extraction tank,the jujube pulp and 70°C hot water ratio are 1:3 in the extraction tank,the PH is adjusted to 6.0±0.2,then start the stir to blending for 2 hours.After heating the slurry was filtered through a vibrate screen filter to remove large impurities and insoluble matters.


Enzmatic hydrolysis:Pectinase and cellulose enzyme preparations were added at the rate of 1% for each on a date pulp weight basis in the enzymatic hydrolysis tank.The mixture of date pulp,water and enzyme preparations are mixed carefully and incubated at 50±2°C for 2 hours with a continuous blending.
The date juice extraction system results in a main product(date juice)and a by-product(presscake).Crude juice contains soluble and insoluble solids as well as foreign matter.


Date juice clarification system
Several technologies have been employed for clarification of date juice,such as juice pretreatment by boiling,precipitating or hydrolyzing colloids by enzyme,removing insoluble foreign matters by means of filtration or centrifugation,decolorrization using activated carboon or ion exchange,removing the minerals using chemicals or ion exchange,and removing high molecular weight compounds by foaming.The mature technology is that the jujube juice is first filtered through a plate and frame filter,and then use the ultrafiltation system to filter it twice,so that we get a clarified jujube palm juice.

Date syrup concentration system
After refining and filtration,jujube juice with soluble solid content of 20-25% will be obtained,which needs to be concentrated.The most common soluble solid content of jujube syrup is 75%.The falling film evaporator is applied to cocentrated the date juice to jujube syrup.

Date syrup filling machine
The date syrup after concentration,then cooled down to 30°C,and filling into the bottles or metal cans.As the syrup does not pasteurize,to extend the shelf life,the vacuum filling machine is suggested.




Flow No. Name Size Main technical parameter
The first stage for concentrated dates syrup(A,B,D,E system)
Washing & Pulping system
A-1 Bubble spraying washing machine 500kg/H SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm
A-2 Slope type spiral precooking machine 500kg/H SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date
Temperature control system Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.
Flowmeter 2T/H SUS304, pointer-type
A-3 Stone washer 2T/H SUS304 support, with ABB motor
A-4 Screw pump 2T/H The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
A-5 Single stage pulping machine 2T/H SUS304, rotary speed 960rpm,screen hole diameter 1.0mm,
A-6 Buffer tank 300L SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material
A-7 Screw pump 2T/H The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
A-8 Tubular cooler 2T/H SUS304, tubular type, tower water cooling
A-8 Pulping platform carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm
B Filteration and clarification system
B-1 Storage tank 2000L SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
B-2 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
B-3 Decanter 2T/H Counter-current type, drum max speed:3600 r/min
B-4 Receiving vat 500L SUS304, single layer, CIP spraying ball, adjustable legs
B-5 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
B-6 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
B-7 Centrifugal pump 5T/H SUS304, lift 36m, mechanical seal
B-8 Inorganic membrane Micro filter 1T/H SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump
C Concentrate system
C-1 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
C-2 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
C-3 Double effect falling film concentrator 1.5T/H Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream
C-4 Tubular cooler 0.5T/H SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time
C-5 Storage tank 2000L SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
C-6 Rotary pump 1T/H The material contact part is SUS304, 0.6MPa, ftrequency conversion
D CIP UNIT
D Semi-automatic CIP system 3×1T Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.
The second stage(dates clear juice system)
E. Filteration and clarification system
E-1-2,3 Enzyme tank for clear juice 2000L SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
E-4 Enzyme Circulation tank V=5000L SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder
E-5 The cleaning tank V=5000L SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder
E-6 Membrane filtration unit 1T/H SUS304, aperture: 0.01 μ m; with cleaning device, automatic control
E-7 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
E-8 Centrifugal pump 5T/H SUS304, lift 36m, mechanical seal
R CIP return pump 20T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal
F . Dates clear juice: decoloration unit
F-1 Resin decolorizing tank SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin
F-2 Resin regeneration tank 2000L SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter
F-3 Acid tank 1000L SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
F-4 Alkali tank 1000L SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
F-5 Centrifugal pump 10T/H SUS316L, lift 36m, machinery seal
F-6 Operating platform SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm
F-7 Twin piping filter 2T/H SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh
G Date vinegar fermetation system
G-1 Plate sterilizer 1T/H Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system
G-2 Dates alcohol fermentation tank 8000L SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.
Temperature sensor PT100 SUS304, 4-20mA signal output, tail length 100mm
G-3 Centrifugal pump 3T/H Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
G-4 Plate and frame filter 3T/H plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
G-5 Date vinegar fermentation tank 8000L SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union
Temperature sensor PT100 SUS304, 4-20mA signal output, tail length 100mm
PH-instrument 4-20mA signal output
Dissolved oxygen detector 4-20mA signal output
G-6 Centrifugal pump 3T/H Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
G-7 Plate and frame filter 3T/H plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
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