Experienced supplier of Mini milk production line,Small milk production line,PILOT PRODUCTION LINE

FULLY-AUTOMATIC PILOT PRODUCTION LINE

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The small trial line mainly includes hot water tank, ingredients dissolving system,sterilization system, homogenizer, fermentation system, aseptic filling machine,operation platform, and automatic PLC control system. When the system is used insteam -free boilers and water -free treatment, the experimental equipment forsmall-scale beverages, fermentation, sterilization, and filling. It is mainly used forbeverage formula test -beverage ingredients, sterilization, and aseptic filling. Hightemperature and short-time fermentation test on yogurt (probiotic)———ingredi-ents, sterilization, fermentation, cooling,filling, 0-5°C storage.Pure blending orsterilized lactobacillus drinks after fermentation: ingredients, sterilization, filling;live bacterial beverages fermented series from fruit and vegetable juice, experi-ments on blended and sterilized drinks after fermentation. The system is equippedwith the host: triplet ingredient processing system ——the top high -speed sheardissolving tank and the discharge system; the hot water tank and water supply,circulation system; fermentation tank system; sterilization, homogenization, fillingsystem - working table for aseptic filling, micro homogenizer, experimental steril-ization machine; peripheral power system -- one set of compressed air system, oneset of ice water; one set of controller record system;
processing capacity: 20L/H.50L/H.100L/H.

Beverage formula, process, and flavor testing: ingredients, sterilization, homog-enization process test, aseptic filling at room temperature, product shelf life forhigh temperature filling product, taste test, etc. According to research and devel-opment requirements to determine the order of ingredients, temperature, stirringemulsification time, flavor test after proportioning ingredients. Determinehomogenization temperature, pressure, sterilization temperature, time, fillingtemperature and subsequent processing mode etc.; Clean the dosing tank andproduct discharge pipe before use; Necessary cleaning and disinfection arecarried on sterilization machine and filling machine; control the dosing processand temperature of the ingredients; necessary records and monitors on productsterilization and filling;

Testing machine for probiotic drinks fermented from yogurt, fruit and vegetablejuices: according to the research and development requirements to determine thelist of ingredients, prepare strains, etc.Carry out washing and disinfection ofingredients dosing tank, fermentation tank, sterilization machine.Perform ingre-dients dosing -- feed the fermentation tank + sterilization treatment of ingredi-ents at 95-98°C for 300S; feed - inoculating strain -- insulated or non-insulatedfermentation + self-circulated cleaning of the ingredient dosing tank -- disinfectthe product discharge pipe + cooling to end fermentation -- filling + refrigera-tion;

Testing machine for non-probiotic drinks fermented from yogurt, fruit and vegetable juices: mix thefermented raw materials and other auxiliary materials for batching - wash and clean sterile sterilizer andfilling room before use - sterilization and filling.

Determination process of fully automated pilot production line

1. Requirement analysis
The first step in customizing a fully automated trial production line is to conduct a thorough requirements analysis. This involves understanding the specific requirements of the production process, including the type of product to be manufactured, production capacity, and any special functions required for the equipment.

2. Design phase
Once the requirements are determined, the next stage is to design the production line. This includes creating detailed schematics and layouts that include all necessary machinery and equipment. Design should consider factors such as workflow efficiency, space utilization, and safety standards. Before implementation, advanced software tools can be used to simulate the production process.

3. Equipment selection
After finalizing the design, it is crucial to choose the appropriate equipment. Key components may include PLC (Programmable Logic Controller), motors, pumps, and other automation technologies that improve operational efficiency.

4. Customized manufacturing
After selecting the equipment, customized manufacturing can begin. This stage involves manufacturing or modifying machinery according to design specifications.

5. Installation and commissioning
After manufacturing is completed, the next step is to install it at the customer's factory. Technicians will set up all equipment according to the floor plan and ensure the correct connection of power and data communication systems. After installation, conduct debugging tests to verify whether each component is running properly within the system.

6. Training and Support
After installation, operator training courses are crucial to ensure that they understand how to effectively use and maintain the new system.

7. Feedback and Optimization
Finally, after running the trial production line for a period of time, collecting user feedback is crucial for determining areas for improving or optimizing process or equipment performance.

In summary, the customization process of a fully automated trial production line involves a systematic approach, starting from requirement analysis, through design, equipment selection, customized manufacturing, installation and commissioning, training and support, and then collecting feedback for continuous improvement.

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