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Juice、Tea、Dairy Beverage Processing Line Description

A juice tea dairy beverage processing line is a series of machines and equipment used to produce various beverages such as fruit juices, tea drinks, and dairy-based beverages. The line typically includes the following steps:

Raw material preparation: Fruits, tea leaves, and dairy ingredients are collected and prepared for processing. This may involve washing, sorting, peeling, and grinding or extracting the desired components.

Mixing and blending: The extracted juice, brewed tea, and dairy ingredients are mixed together in a tank to create the desired flavor profile and consistency. Sweeteners, flavorings, and other additives may also be added at this stage.

Pasteurization: The mixture is heated to a specific temperature to kill any harmful bacteria and extend the shelf life of the beverage.

Homogenization: The mixture is passed through a homogenizer to ensure uniform distribution of particles, prevent separation, and improve stability.

Filtration: The beverage is filtered to remove any solids or impurities that may affect the taste or appearance.

Carbonation (optional): If carbonated beverages are being produced, carbon dioxide gas is infused into the liquid under pressure to create the desired level of fizz.

Cooling: The beverage is cooled to a suitable temperature before further processing or packaging.

Packaging: The beverage is filled into bottles, cans, or cartons using filling machines. Packaging materials may vary depending on the type of beverage being produced.

Sealing: The containers are sealed to prevent contamination and ensure product integrity.

Labeling and coding: Labels are applied to the containers, providing important information such as product name, ingredients, nutritional facts, and expiry dates. Codes may also be printed for traceability purposes.

Quality control: Throughout the process, quality control measures are implemented to ensure the beverages meet the desired standards for taste, appearance, safety, and shelf life. This may include sensory evaluation, laboratory analysis, and equipment calibration.

The specific design and configuration of a juice tea dairy beverage processing line may vary depending on the specific requirements and production capacity of the facility.


juice beverage processing line

Classification of Plant Beverage
Cocoa drink
Cocoa beans and cocoa powder are used as raw materials,other auxiliary materials and food additives are added,and the beverage is prepared through blending,homogenization,and sterilization.
Cereal beverages
Use cereals as raw materials,add auxiliary materials and food additives,blend,homogenize,and sterilize beverages.
Herbal drink
The edible parts of plants,including roots,stems,leaves,flowers,fruits,and seeds,are used as raw materials,and flavor substances and ingredients are added to make beverages,such as herbal tea and flower beverages.
Edible fungus beverage
The beverage is prepared by using the edible fungus or extract of the edible fungus fruiting body as the raw material,or the fermented liquid of the edible fungus as the raw material,after preparation,and sterilization.
Algae drink
Use algae as raw material,add auxiliary materials and food additives,blend,homogenize,and sterilize the beverage.
Tea drink
Tea beverage is a kind of soft drink containing a certain amount of natural tea polyphenols,caffeine and active ingredients of tea,which is processed from tea leaves or tea powder and tea extract as the main raw materials.This kind of beverage not only has the unique flavor of tea,but also with mutrition,health care and medical effects,it has become a multi-functional beverage popular among consumers.Tea beverage have revolved from the earliest traditional brewing to a family of tea beverages with varieties such as instant tea,fruit juice tea,and health tea.

Plant Beverage Production Line Main Process Introduction
Raw material selecting
There are many varieties of plant raw materials,and the edible parts vary greatly.The raw materials used are of good quality,taste and color,and requir freshness,no mildew,no peculiar smell,and no impurities.If you want to make a composite beverage,fruits and vegerables can also be added.The added fruits and vegetables make the nutrition of the beverage more complete,and at the same,it can also cover up the unpleasant smell and flavor of some raw materials.

Plant beverage refining and extraction machine
Refining and extraction are very important steps in the processing of plant beverages.For raw materials that requir refining(grain beverages),the amount of water added during refining is 75%-80% of the total water content of the blended beverage,and two stage grinding is used when refining for pulp(coarse grinding and fine grinding),the particle diameter after coarse grinding is greater than 80 mesh,and after fine grinding,the particle diameter is greater than 120 mesh.

Plant beverage blending and formulation tank
The sugar-acid ratio directly affects the taste of the beverage.The appropriate sugar-acid ratio is 13.1-15.1.Generally,white sugar is used as a sweetener,citric acid is used as a sour agent,and which is also has a certain preservative effect.As an antioxidant,vitamin C is not only a nutrient needed by the human body,but also has an antioxidant function.In addition,adding different flavors and pigments can not only make different beverages,but also improve the appearance of the product.

Plant beverage clarification and homogenization
Due to the need for clarified and transparent juice,some plant beverages requir clarification during the production process to remove suspended solids in the juice.Usaually need to use a centrifuge to clarify.

Plant beverage sterilizing and filling
According to the composition characteristics of plant beverages,different sterilization processes can be used,generally high-temperature short-term sterilization or ultra-high temperature instantaneous sterilization process is adopted.The homogenized material is sealed and filled,and sterilized at 121℃ and pressure 2kpa for 15-20min.For heat-sensitive and nutrient-containing plant beverages,they can be filled into containers after sterilization at 130-140℃ and 3-4S.



Name
Model
Main technical parameters
QTY
(piece)
Extracting and filtering system
Extracting tank
600L
SUS 304, insulation, top central paddle mixer, sealed manhols, bottom outlet and discharge,oval head and bottom conical cover angle is more than 45 degree,cylinder stator full auto on-off at the discharge and the self-lock device
2
Centrifugal pump
10T/h
SUS 304, H=24m, high-quality mechanical seal, ABB motor
1
Duplex cloth filter
10T/h
SUS 304, Duplex type, 200mesh
1
Plate cooler
10T/h
SUS304, three stages, temperature cooling from 95-15degree, first stage, cooling by RO water, second stage, cooling by tower water, third stage ice water
1
Tea water storage tank
2000L
material SUS 304, single layer, conical cover,Airtight manhole, breathing valve, digital display thermometer
1
Centrifugal pump
5T/H
SUS 304, H=24m, high-quality mechanical seal, ABB motor
1
Duplex tube filter
5T/H
SUS 304, Duplex type, 200mesh
1
Disk centrifuge
3T/h
self discharge
1
CIP return pump
20T/h
SUS304, lift:20m, mechanical seal
2
Sugar desolving and storaging system
High speed blender
500L
SUS304,insulation,bottom high speed emusifying head, digital display thermometer
1
Centrifugal pump
10T/H
SUS 304, H=24m, high-quality mechanical seal, ABB motor
1
Duplex tube filter
10T/h
SUS 304, Duplex type
1
Plate cooler
10T/h
SUS 304, one stage, cooling from 80 degree to 40 degree
1
Diatomite filter
Q=5t/h
Containing the precoat tank and precoat pump
1
Sugar liquor
1500L
SUS 304, single layer, conical cover, sealed manhole, breathing value, digital display themometer
2
Centrifugal pump
10T/h
SUS 304, H=24m, high-quality mechanical seal, ABB motor
1
CIP return pump
20T/h
SUS304, lift:20m, mechanical seal
1
Mixing system
Mixing tank
3000L
SUS 304, single layer,top off-set stirring, sealed manhole, digital display themometer, conical cover
2
Centrifugal pump
5T/h
SUS 304, H=24m, high-quality mechanical seal, ABB motor
1
Duplex cloth filter
5T/h
SUS 304, Duplex type, 200mesh
1
CIP return pump
20T/h
SUS304, lift:20m, mechanical seal

Sterilizing system
Tubular sterilizer
3000L
Tubular type, sterilizing temperature 120 degree, 15 seconds, PLC full automatic control, hot filling
1
E. Hot water system
Hot water tank
3000L
SUS 304, insulation, conical cover, sealed manhole, breathing value, digital display themometer
1
centrifugal pump
10T/h
SUS 304, H=24m, high-quality mechanical seal
1
Plate cooler
10T/h
SUS304,one stage
1
Temperature control system
10T/h
Spirax sarco steam reduced pressure, control system
1
Semi automatic CIP system
Full-automatic CIP system 3×2T SUS 304, inner layer 316,single circuit,Germany Burkert temperature control system, America concentrate acid and alkali adding system 100L*2 tanks, automatic temperature control,and automatic acidity , Washing process automatic control, fault alarm concentrated acid/alkali tanks
1
Installation system
Stainless steel piping unit Including the pipe lines as well as the CIP system before the filling, follows SMS standard pipe size: ¢63,¢51,¢38
1
Power piping unit Power line and heat preservation for the main line excluding filling system
1
Electric control cabinet Control cabinet for main line excluding filling part
1
Electric wires and connecting material Electric wires and connecting material for main line excluding filling part
1
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