High viscosity vacuum emulsification machine is a kind of equipment used to prepare high viscosity lotion. It can effectively disperse high viscosity materials in continuous phase by mixing and emulsifying liquid and solid phases in vacuum environment, so as to prepare high-quality lotion.
The high viscosity vacuum emulsification machine mainly consists of the following components:
1. Host: The host is the core component of a high viscosity vacuum emulsification machine, usually composed of a motor, transmission device, and emulsification head. The emulsification head includes the rotor and stator, and its design is particularly important as it can provide high shear force and strong emulsification effect.
2. Vacuum system: The vacuum system can create and maintain an appropriate vacuum environment during operation. It usually consists of a vacuum pump, vacuum pipeline, and vacuum gauge, used to remove gas and control pressure to ensure stability and quality during the emulsification process.
3. Feeding system: The feeding system is used to provide emulsified materials to the host. It is usually composed of material tanks, pipelines, and valves, which can achieve precise addition of liquid and solid materials, and provide continuous or intermittent feeding as needed.
4. Control system: The control system is used to monitor and adjust the operating status of the high viscosity vacuum emulsification machine. By adjusting parameters such as rotational speed, vacuum degree, and feed flow rate, the best emulsification effect and operating conditions can be achieved.
High viscosity vacuum emulsifiers have wide applications in various fields, especially in the emulsification preparation process in industries such as cosmetics, food, and medicine. It can adapt to materials with different viscosities, achieve efficient and uniform emulsification effect, improve the stability and quality of products, and meet the market demand for high-quality lotion.
In a word, the high viscosity vacuum emulsification machine is an important equipment, which can prepare high-quality high viscosity lotion through high shear emulsification in vacuum environment, and has broad application prospects.
Application
Vacuum emulsifiers are mainly used for the production and processing of products in industries such as food, chemical, daily chemical, and pharmaceutical. The emulsifier is specifically designed and manufactured to emulsify products such as creams, honey, emulsions, and other emulsion-based products in small-scale production. The machine has an attractive appearance, compact size, and lightweight construction, and all parts in contact with the product are made of stainless steel (note: medical-grade machines use 316L stainless steel). The connections inside the vessel are smooth and rounded to ensure no residue is left in the pot during product discharge. The high shear homogenizing head is designed with a fixed rotor structure that bites in a claw-like manner, allowing the product material to be sucked in simultaneously from the upper and lower parts of the rotor. This greatly increases the shear probability and avoids the problem of dead corners in the upper part of the product material. It is suitable for fine emulsification, high-quality dispersion, and efficient mixing.
MAIN STRUCTURE AND FUNCTIONS OF THE VACUUM EMULSIFIER
Stirring Function
Oxidation fermentation,facultative fermentation,anaerobic fermentation.The vacuum emulsifier features the bi-directional stirring mechanism, with options for frame-type stirring or polytetrafluoroethylene (PTFE) scraper stirring design. This design greatly enhances the circulation, vortexing, and flipping of the liquid material inside the vessel, promoting homogenization, dispersion, and emulsification of the product material. It achieves 360-degree stirring without dead corners, improving the utilization of the product material.
Electrical Control Function
Equipped with the PLC panel control system, it allows for simple operation based on different processing techniques, enabling quick and flexible human-machine interaction.
Vacuum Function
The vacuum emulsifier has the capability of vacuum degassing to eliminate air bubbles, giving the paste a glossy appearance and improved spreadability. Under vacuum conditions, the homogenizer achieves high-quality emulsification and mixing effects.
Homogenization Function
The main vessel includes homogenization. The structure of fixed rotor enables high-speed operation, resulting in cutting, compression, folding, and turbulent flow of the product material, achieving a high level of fineness.
Heating Function
The heating method adopts electric heating, allowing for quick and efficient heating and cooling of the product material.
Lifting Function
The lid of the vessel can be easily controlled and lifted through the control system, providing convenience.
Advantages of Equipment Structure
Single tank fermentation;multi-stage fermentation,disk-type fermentation.The homogenization device adopts mechanical seal, which is durable and reliable. It is driven by the ABB motor and uses imported bearings, employing advanced technology for high reliability. This ensures continuous and smooth operation of the equipment, high efficiency, energy savings, and reduced operating costs.
The equipment adopts the sucking, extrusion, and shear-type homogenizing device. The centrifugal force generated by high-speed rotation exerts strong squeezing and shearing effects on the product material, naturally eliminating dead corners as the material rolls inside the vessel. This ensures high-quality homogenization of the materials.
The equipment utilizes the special type of frame-type stirring device, which can adjust the stirring impact force within the range of 0 - 60 rpm using the frequency converter. The rotation direction is clockwise when viewed from the top to down, allowing for emulsification processing of various viscosity materials.
The reactor vessel has a triple-jacketed structure. The parts in contact with the product material are made of stainless steel and harmless materials, ensuring product quality. The outer layer is filled with silica-aluminum insulation cotton to reduce energy consumption. The vessel cover is equipped with the sight glass, spice hopper, filter, vacuum pressure gauge, etc.
The vacuum emulsifier is mainly composed of reactor, water and oil pot, frame, vacuum system, pipeline system, control cabinet and other parts.
